Month: September 2024

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Air Sampler Overview, Principle, Usage Method, and Troubleshooting Summary

Air Sampler Overview

Air samplers are crucial environmental monitoring tools widely used in fire预警, air quality monitoring, and industrial waste gas emission detection. These devices utilize specific suction mechanisms to draw air samples from the environment into the equipment, where various pollutants in the air are separated and detected using physical or chemical methods. This provides vital data support for environmental protection, fire预警, and industrial production.

Principle

The basic principle of an air sampler involves utilizing an internal suction pump or power system to draw air samples from the detection area through air sampling tubing into a detection chamber. Inside the chamber, high-precision sensors and separation techniques are employed to convert pollutants in the air into measurable substances, which are then quantitatively analyzed by the analysis system. This process requires the equipment to possess high accuracy and stability, as well as adaptability to various complex environmental conditions.

Usage Method

Preparation:

  • Inspect the instrument for any damage, ensuring the sampling device, analysis system, power supply, etc., are functioning properly.
  • Confirm the cleanliness of the sampling device to avoid contamination.

Parameter Setting:

  • Set the parameters of the sampling device according to the types and concentration ranges of pollutants to be detected, such as sampling time and flow rate.

Installation of Sampling Device:

  • Connect the sampling head of the sampler to the sampling point, ensuring a tight connection and avoiding interference from other objects.
  • Avoid exposing the sampling head to high-humidity environments.

Sampling Initiation:

  • Press the start button on the sampler to begin sampling.
  • Maintain a stable environment at the sampling point to avoid interference with sampling results.

Sampling Completion:

  • The sampling device will automatically stop working according to the set sampling time.
  • Disconnect the sampling device from the sampling point and turn off the sampler.
  • Promptly clean and disinfect the sampling device to prevent the spread of contamination.

Data Analysis:

  • Send the collected samples to a laboratory for analysis to obtain pollutant concentration data.
  • Use appropriate analysis methods (e.g., chromatography, mass spectrometry) to interpret and apply the data.

Troubleshooting and Repair Methods

  • Display Screen Not Working:
    • Possible causes: Poor power contact or damaged display screen.
    • Solution: Check power connection and replace damaged components.
  • Pump Not Working:
    • Possible causes: Pump stuck or circuit failure.
    • Solution: Clean or replace the sampling pump, check and replace the circuit board.
  • Backflow Phenomenon:
    • Possible causes: Operational error leading to absorption liquid being sucked into the instrument.
    • Solution: Disconnect the connection, clean the air path with anhydrous ethanol, and let the pump run idle to evaporate residual liquid.
  • No or Reduced Bubble Flow Rate:
    • Possible causes: Leakage causing the gauge pressure to be lower than normal.
    • Solution: Check the pipeline and drying cylinder for leaks and repair promptly.
  • Flowmeter Float Not Moving:
    • Possible causes: Float stuck due to liquid intake.
    • Solution: Clean or replace the flowmeter.

Brands and Models of Air Samplers Repaired by Longi Electromechanical

  1. SKC Inc.:
    • AirChek Series: AirChek TOUCH, AirChek Essential, AirChek XR5000
    • PCXR Series: PCXR4, PCXR8
    • Universal Series: Universal XR
    • Leland Legacy: High-flow air sampling pump
  2. Gilian (Sensidyne):
    • GilAir Series: GilAir Plus, GilAir 5, GilAir 3, GilAir 2
    • Gilian BDX-II: Low-flow air sampling pump
    • Gilian LFS-113: Low-flow air sampling pump
  3. TSI Incorporated:
    • AeroTrak Series: AeroTrak 9306, AeroTrak 9310, AeroTrak 9350
    • DustTrak Series: DustTrak II 8530, DustTrak DRX 8533
  4. Casella:
    • VAPex Series: VAPex Pro, VAPex Elite
    • Apex2 Series: Apex2, Apex2 Plus, Apex2 Pro
  5. Thermo Fisher Scientific:
    • TEOM Series: TEOM 1405, TEOM 1400ab
    • Partisol Series: Partisol 2000i, Partisol 2025i
  6. APEX Instruments:
    • XC-6200 Series: XC-6200
    • XC-6000 Series: XC-6000
    • XC-5000 Series: XC-5000
  7. Buck Libra (A.P. Buck):
    • Buck Libra Series: Buck Libra Plus LP-5, Buck Libra Plus LP-7, Buck Libra Plus LP-12
  8. Zefon International:
    • Escort ELF: High-flow air sampling pump
    • Bio-Pump Plus: Biological air sampling pump
  9. Hi-Q Environmental Products Company:
    • CF-1001: Large-flow air sampler
    • CF-902: Environmental air sampler
  10. Sibata:
    • MP-Sigma: Personal air sampling pump
    • MP-Σ100N: Low-flow air sampling pump
  11. GASTEC Corporation:
    • GV-110 Series: GV-110S, GV-110R
  12. BioStage (EAA, Inc.):
    • BioStage Impactor: Air microorganism sampler
  13. AirSamplers.com:
    • APB Series: APB-350, APB-360
  14. Advanced Instruments:
    • Zefon Escort: High-flow air sampling pump
    • Zefon Bio-Pump: Biological air sampling pump
  15. Interscan Corporation:
    • LD Series: LD-3, LD-4

Longi Electromechanical Company has nearly 30 years of experience in repairing headspace samplers. We can quickly repair various instruments and also recycle and sell various headspace samplers. Welcome to consult.

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Maintenance and Servicing of NETZSCH TG209 Thermogravimetric Analyzer

Proper maintenance and servicing of the NETZSCH TG209 Thermogravimetric Analyzer are crucial for ensuring its long-term stable operation and measurement accuracy. Below are key steps and considerations for maintenance:

I. Daily Cleaning

  • Sample Plate Cleaning: Before and after each measurement, the sample plate should be kept clean. Prior to sample placement, use air to blow off dust or an appropriate cleaning solution to clean, ensuring no damage to the sample.
  • Temperature Controller Cleaning: Regularly clean the temperature controller with a cleaning solution or air to ensure accurate temperature settings.
  • Computer Cleaning: Regularly clean the interior and exterior of the computer, as well as input/output devices. It is recommended to clean at least once a year.

II. Component Inspection and Replacement

  • Accessory Inspection: Regularly inspect accessories such as heating elements, controllers, and temperature sensors to ensure they are in good condition. Timely replace aged or damaged components.
  • Filter Replacement: Replace oil absorption filters, filter elements, and gas filters regularly based on usage to prevent contaminants from affecting measurement results.
  • Seal Ring Inspection and Replacement: Regularly inspect the main unit and analyzer for oil leaks. If found, promptly replace seal rings or gaskets.

III. Software and System Settings

  • Software Updates: Keep the control software of the thermogravimetric analyzer up to date to utilize the latest features and bug fixes.
  • System Configuration: Ensure all system settings, such as temperature range and heating rate, are correct to meet experimental requirements.

IV. Regular Maintenance

  • Professional Maintenance: Apply for regular maintenance services from NETZSCH or authorized service centers, including deep cleaning, calibration, and performance checks.
  • Long-term Storage: If the thermogravimetric analyzer will be unused for a long period, store and maintain it according to the manufacturer’s recommendations to prevent component aging and damage.

V. Operational Precautions

  • Sample Preparation: Ensure samples are in a uniform powder state and that sample pans are dry to reduce measurement errors.
  • Operational Norms: Follow the operational procedures and safety guidelines of the NETZSCH TG209 Thermogravimetric Analyzer during operation to ensure the safety of operators and equipment.
  • Maintenance Log: Establish a maintenance log to record the time, content, and replaced components of each maintenance, facilitating the tracking of equipment maintenance history and performance changes.

VI. Specific Maintenance Tasks

  • Support Rod Cleaning: After long-term use, residue from sample decomposition may adhere to the support rod, affecting test accuracy. Therefore, regularly burn the support rod at high temperatures in air or oxygen to remove residue (typically once a week, depending on sampling frequency and instrument contamination).
  • Furnace Maintenance: For models such as the NETZSCH TG209F1 with ceramic furnaces, special attention should be given to the furnace’s corrosion resistance and sealing. Regularly inspect the furnace for cracks or damage and promptly repair.

In summary, the maintenance and servicing of the NETZSCH TG209 Thermogravimetric Analyzer require comprehensive consideration of daily cleaning, component inspection and replacement, software and system settings, regular maintenance, operational precautions, and specific maintenance tasks. Through scientific maintenance measures, the long-term stable operation and measurement accuracy of the instrument can be ensured.

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Viscosity Meter Comprehensive Analysis: Principles, Usage Methods, Common Faults, and Repair Methods for Enhanced Measurement Accuracy

Overview of Viscosity Meters

A viscosity meter (Viscosimeter) is an instrumental device used for the physical analysis of fluid (liquid and gas) viscosity. Viscosity, a physical quantity representing internal friction during fluid flow, reflects the fluid’s resistance to deformation and serves as a crucial indicator for assessing the quality of certain finished or semi-finished products. Varying with fluid type and temperature, viscosity finds wide application in fields such as petroleum, chemicals, electric power, metallurgy, and national defense.

Principles

Viscosity meters are primarily categorized into three types based on operation mode: capillary, rotational, and vibrational.

  • Capillary Viscosity Meters: The common example is the Saybolt viscometer, which works by measuring the time taken for a sample to flow through a capillary tube to determine its viscosity. The sample container, filled with the test sample and placed in a constant temperature bath, indicates higher viscosity when the sample takes longer to flow through the capillary.
  • Rotational Viscosity Meters: One of the most commonly used in laboratories is the cone-and-plate viscometer. It operates through an electric motor driving a plate to rotate at a constant speed, maintaining the sample between two plates via capillary action. The friction between sample molecules drives the cone’s rotation, and the torque detected by a torsion spring reflects the sample’s viscosity after the cone rotates a certain angle.
  • Vibrational Viscosity Meters: Examples include ultrasonic viscometers, which emit vibrations of a specific frequency through a vibration sensor. By measuring changes in vibration amplitude or the driving force required to maintain consistent amplitude, the viscosity is calculated. When the vibrating element is immersed in the test sample, its amplitude correlates with the sample’s viscosity and density.

Usage Methods

  • Ensure the instrument is level.
  • Avoid bubbles when inserting the rotor into the sample; tilt insertion followed by straightening ensures the rotor does not touch the container walls or bottom, and the sample exceeds the prescribed mark.
  • Keep the rotor clean and dry before measuring different samples to prevent residue from affecting accuracy.
  • Pay special attention to the temperature of the liquid being measured, ideally maintaining it at a specified temperature point with a precision of no more than 0.1℃ deviation.
  • Select the appropriate rotor and speed based on the sample’s viscosity, adjusting the speed to keep readings within a reasonable range.
  • Connect the rotor correctly, supporting the spindle with the left hand while rotating the rotor with the right to protect internal components.
  • Regularly calibrate the instrument using viscosity standard liquids to ensure measurement accuracy.

Faults and Repair Methods

  • Inaccurate Readings:
    • Check the power supply for stability and damage.
    • Calibrate the instrument using standard liquids.
    • Clean the sensor and ensure secure connections.
    • Confirm the suitability, uniformity, and sufficiency of the sample.
  • Rotor Failure to Rotate:
    • Inspect the rotor and bearing for damage or lubrication needs.
    • Check the circuit board and connections for damage or poor contact.
  • Display Issues:
    • Verify the display’s functionality and proper connection.
    • Ensure the control software is up to date.
  • Data Transmission Problems:
    • Confirm correct and compatible data cable connections.

Maintenance Plan

  • Regularly clean the rotor and viscometer after measurements to avoid residue.
  • Establish a maintenance schedule to periodically inspect and replace worn parts, maintaining equipment performance.

Professional Services

For complex faults, contact the manufacturer or professional technicians for repairs.

Brands and Models Repaired by Longi Electromechanical Company

  1. Brookfield (AMETEK)
    • DVNext Series: DVNext Rheometer, DVNext Cone/Plate Rheometer
    • DV2T Series: DV2T Viscometer, DV2T Extra Viscometer
    • DV1 Series: DV1 Viscometer
    • CAP Series: CAP 2000+ Viscometer, CAP 1000+ Viscometer
    • R/S Series: R/S Plus Rheometer
  2. Anton Paar
    • MCR Rheometer Series: MCR 72, MCR 92, MCR 102, MCR 302, MCR 502
    • RheolabQC: Compact Rheometer
    • ViscoQC Series: ViscoQC 100, ViscoQC 300
  3. TA Instruments (Waters Corporation)
    • Discovery Series: Discovery Hybrid Rheometer (DHR-1, DHR-2, DHR-3)
    • AR Series: AR 2000ex, AR-G2 Rheometer
  4. Malvern Panalytical
    • Kinexus Series: Kinexus Lab+, Kinexus Pro+, Kinexus Ultra+
    • Rotational Viscometers: SV-10, SV-100
  5. Thermo Fisher Scientific
    • HAAKE MARS Series: HAAKE MARS iQ, HAAKE MARS iQ Air
    • HAAKE Viscotester Series: HAAKE Viscotester 1 Plus, HAAKE Viscotester 2 Plus
  6. RheoSense
    • m-VROC: Microfluidic Viscometer
    • VROC Initium: Automated Viscometer
  7. Cannon Instrument Company
    • Cannon CT-1000: Constant Temperature Bath
    • Cannon PolyVISC: Automated Viscometer
    • Cannon MiniQV-X: Rapid-Viscosity Analyzer
  8. Fungilab
    • Smart Series: Smart L, Smart R, Smart Q
    • Viscolead Series: Viscolead ADV, Viscolead PRO
    • Alpha Series: Alpha L, Alpha R
  9. Hydramotion
    • ViscoJet Series: ViscoJet 500, ViscoJet 700
    • ViscoSense Series: ViscoSense 300, ViscoSense 600
  10. A&D Company
    • SV-A Series: SV-1A, SV-10A, SV-100A
  11. Lamy Rheology
    • RM200 Series: RM200 Touch
    • RM100 Series: RM100 Touch
  12. Grace Instrument
    • M5500: Automated Rheometer
    • M5600: High Temperature High Pressure Viscometer
  13. PCS Instruments
    • MTM2: Mini-Traction Machine
    • ETM: EHD2 Traction Machine

Longi Electromechanical Company offers long-term repair services for viscosity meters, with nearly 30 years of experience in quickly repairing various instruments. Additionally, we recycle and sell various viscosity meters. Welcome to consult.

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Comprehensive Analysis of Smoke and Fire Detectors: Principles, Usage, Common Faults, and Repair Methods — Flame Detectors

I. Overview

Smoke and fire detectors are crucial safety devices widely used in residences, offices, factories, warehouses, and various other settings. They promptly detect smoke and flames from fires and sound alarms upon detecting danger, thus protecting people’s lives and property. By sensing specific physical quantities in smoke and flames (such as infrared radiation, ultraviolet radiation, smoke particles, etc.), these detectors trigger alarms and are an indispensable part of modern fire protection systems.

II. Principles

The working principles of smoke and fire detectors are based on multiple sensor technologies, primarily including photoelectric, ionization, and thermosensitive types.

  • Photoelectric Sensor: Utilizes the scattering or interruption of a light beam to detect the presence of smoke. When smoke enters the detection zone, it scatters or blocks the light beam, causing the light signal received by the photosensitive element to weaken or disappear, thereby triggering an alarm.
  • Ionization Sensor: Judges the presence of flames by detecting changes in ion concentration in the air. Normally, the air in the ionization chamber inside the sensor maintains a certain ion concentration balance. When a flame occurs, it alters the ion concentration in the ionization chamber, triggering an alarm.
  • Thermosensitive Sensor: Detects flames based on temperature changes. When a flame occurs, the surrounding temperature rapidly rises, and the thermosensitive element senses the temperature change, converts the signal into an electrical signal, and triggers an alarm.

Additionally, flame detectors detect flames by detecting specific wavelengths of ultraviolet, infrared, and visible light emitted by flames, combined with recognizing the flickering frequency characteristics of flames, enhancing detection accuracy and reliability.

III. Usage

  • Installation: Choose an appropriate installation location and height based on the characteristics and needs of the usage site. Ensure that the detector is at a suitable distance from areas where smoke or flames may occur and avoid installing it in locations easily obstructed or contaminated.
  • Commissioning: After installation, conduct commissioning and testing to ensure the detector operates normally. Check the detector’s power supply, wire connections, and sensor sensitivity and reliability.
  • Usage: During daily use, regularly inspect the detector’s appearance and functionality. Ensure the detector has sufficient power and no obstructions affect its detection effectiveness.

IV. Faults and Repair Methods

Smoke and fire detectors may encounter various faults during usage, commonly including false alarms, no alarms, and delayed alarms. For different faults, the following repair methods can be adopted:

  • False Alarms:
    • Check if the detector is subject to environmental interferences (such as dust, steam, moisture, etc.) and regularly clean the detector’s surface and internal components.
    • Check if the detector’s installation position and angle are correct to avoid false alarms.
    • If the detector is severely aged, consider replacing it with a new one.
  • No Alarms:
    • Check if the detector’s power supply and wiring are normal and ensure stable power supply.
    • Check if the detector’s sensor is damaged or ineffective, and replace the sensor if necessary.
    • If the controller malfunctions, it may be necessary to replace the entire controller or detector.
  • Delayed Alarms:
    • Check if the detector’s sensing threshold setting is reasonable and adjust it if necessary.
    • Clean the detector’s surface and internal components to ensure detection sensitivity.
    • Check if the detector’s communication lines and control center are normal to ensure accurate data transmission.

Regular comprehensive maintenance and repairs of detectors are also crucial measures to ensure their normal operation. This includes cleaning the detector’s surface and internal components, checking power supply and wire connections, and testing detector functionality.

V. Summary

As an essential component of modern fire protection systems, the accuracy and reliability of smoke and fire detectors are directly related to people’s lives and property safety. By understanding their working principles and usage methods, and mastering common faults and repair methods, we can ensure that detectors play their due role in critical moments. Simultaneously, regular maintenance and repairs are key to ensuring the long-term stable operation of detectors.

VI. Flame Detectors Repaired by Longi Electromechanical Company

  1. Honeywell
    • FS24X: Multi-Spectrum Flame Detector
    • FS20X: Multi-Spectrum Flame Detector
    • C7050: UV Flame Detector
    • C7052: IR Flame Detector
  2. Siemens
    • CC62P: Flame Detector
    • CC62: Flame Detector
  3. Spectrex
    • SharpEye Series: SharpEye 40/40I Triple IR (IR3) Flame Detector, SharpEye 40/40R Single IR Flame Detector, SharpEye 40/40L-LB UV/IR Flame Detector, SharpEye 40/40U-UB UV Flame Detector
  4. Dräger
    • Flame 2000 Series: Flame 2100 (UV), Flame 2300 (IR), Flame 2500 (UV/IR), Flame 2700 (Multi IR)
  5. Kidde
    • Kidde Sentinel Series: Sentinel F5000 IR Flame Detector, Sentinel F3000 UV/IR Flame Detector, Sentinel F2000 UV Flame Detector
  6. Det-Tronics
    • X3301: Multi-Spectrum IR Flame Detector
    • X5200: UV Flame Detector
    • X9800: UV/IR Flame Detector
    • X2200: UV Flame Detector
  7. MSA Safety
    • FL4000H: Multi-Spectrum IR Flame Detector
    • FL3100H: UV/IR Flame Detector
    • FL3110: UV Flame Detector
  8. Emerson
    • Rosemount 975 Series: Rosemount 975UR (UV/IR), Rosemount 975IR (IR), Rosemount 975MR (Multi IR), Rosemount 975UV (UV)
  9. Fike
    • FL3100H: UV/IR Flame Detector
    • FL3110: UV Flame Detector
    • FL3111: Single IR Flame Detector
  10. General Monitors
    • FL4000H: Multi-Spectrum IR Flame Detector
    • FL3100H: UV/IR Flame Detector
    • FL3110: UV Flame Detector
  11. Simtronics
    • MultiFlame Series: MultiFlame DF-TV7-T (Triple IR), MultiFlame DF-TV7-V (UV), MultiFlame DF-TV7-VIR (UV/IR)
  12. Oldham (Teledyne)
    • OLCT 100 Series: OLCT 100 IR, OLCT 100 UV/IR, OLCT 100 UV
  13. Micropack
    • FDS301: Visual Flame Detector
    • FDS300: Triple IR Flame Detector
  14. Tyco
    • FLAMEVision Series: FLAMEVision FV300
  15. UTC (United Technologies)
    • FS20X: Multi-Spectrum Flame Detector
    • FS24X: Multi-Spectrum Flame Detector

Longi Electromechanical Company has long been engaged in repairing smoke and fire detectors, with nearly 30 years of experience. We can quickly repair various instruments and also recycle and sell various smoke and fire detectors. Welcome to consult us.

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Comprehensive Guide to PCR Instruments: Usage, Faults, Maintenance, and Brands Serviced

Introduction to PCR Instrument

The PCR Instrument (Polymerase Chain Reaction Instrument) is a precision device that utilizes PCR (Polymerase Chain Reaction) technology to amplify specific DNA fragments in vitro. Renowned for its high sensitivity, efficiency, and specificity, PCR technology finds widespread application in molecular biology, medical diagnosis, genetic research, and criminology. By precisely controlling temperature cycles, the PCR instrument facilitates DNA double-strand separation, primer binding, and new strand synthesis, enabling rapid amplification of the target DNA fragment.

Principles

The fundamental principles of PCR technology rely on DNA double strands denaturing into single strands at high temperatures, followed by specific binding of primers to single-strand templates at low temperatures, and the synthesis of new strands catalyzed by DNA polymerase at moderate temperatures. This process cycles through denaturation, annealing, and extension steps, theoretically allowing the specific DNA fragment to amplify to 2^N times after N cycles. As a temperature-controlled device, the PCR instrument ensures precise control of temperature and time in each cycle, guaranteeing the smooth progression of the PCR reaction.

Usage Method

  1. Experiment Preparation: Prepare necessary reagents and instruments, including template DNA, primers, dNTPs, buffer, and enzymes, ensuring all reagents are accurately prepared and meet experimental requirements.
  2. Sample Processing: Purify the template DNA to remove potential inhibitors and adjust the concentration as needed.
  3. Reaction System Preparation: According to the experiment manual or design plan, precisely prepare the PCR reaction system, ensuring accurate quantities of each reagent.
  4. Program Setting: Set the reaction program on the PCR instrument, including temperatures and times for denaturation, annealing, and extension, as well as the number of cycles.
  5. Sample Loading: Add the prepared reaction system into PCR tubes and place them in the designated positions in the PCR instrument.
  6. Reaction Initiation: Start the PCR instrument and proceed with the reaction according to the set program.
  7. Result Analysis: After the reaction, analyze the amplified products using methods such as electrophoresis to interpret the experimental results.

Common Faults and Repair Methods

  1. Temperature Instability
    • Phenomenon: Displayed temperature does not match the actual setting or fails to reach the set temperature.
    • Cause: Heating/cooling system malfunction, such as damaged heating elements, fans, or sensors.
    • Repair Method: Inspect and replace damaged components, clean the heating cover, and maintain proper ventilation around the instrument.
  2. Reaction Mixture Sedimentation
    • Phenomenon: Reaction mixture settles on the tube walls.
    • Cause: Inadequate mixing of the reaction liquid or incomplete centrifugation.
    • Solution: Ensure thorough mixing of the reaction liquid and gently centrifuge the tubes before each use.
  3. Leakage
    • Phenomenon: PCR tubes leak.
    • Cause: Improper sealing or use of expired sealing films.
    • Solution: Replace with new sealing films, ensure correct sealing, and avoid moving or shaking the PCR plate.
  4. Power Issues
    • Phenomenon: Instrument fails to start or suddenly powers off.
    • Cause: Loose power plug or faulty power lines.
    • Solution: Check the power plug and lines, and replace the power socket if necessary or seek professional repair assistance.
  5. Program Failure
    • Phenomenon: Program fails to run, unable to complete predetermined cycles.
    • Cause: Computer software settings error, kit quality issues, or incorrect operational steps.
    • Solution: Check program settings, replace with a new kit, and follow the operation manual correctly.
  6. Bulb Malfunction
    • Phenomenon: UV bulb is damaged, preventing visualization of DNA bands.
    • Solution: Promptly replace the damaged bulb to ensure accurate result reading.

Maintenance and Care

  1. Regular Cleaning: Use a lint-free cloth dampened with 75% alcohol to clean the instrument surface and sample stage, keeping ventilation ports unobstructed.
  2. Temperature Calibration: Regularly check the temperature accuracy of the PCR instrument using temperature verification kits, and recalibrate by professionals if necessary.
  3. Hot Lid Inspection: Regularly inspect the hot lid for damage or poor sealing, and replace or adjust promptly to prevent reagent evaporation.
  4. Sample Slot Cleaning: Regularly clean the sample slots to remove potential contaminants, ensuring accurate and reliable experimental results.
  5. Power Management: When the PCR instrument is not in use, it is recommended to unplug the power cord to avoid long-term standby damage to the instrument.
  6. Record Management: Timely record equipment usage, noting the conditions and results of each experiment for traceability and analysis.

Brands and Models of PCR Instruments Repaired by Longi Electromechanical

  1. Thermo Fisher Scientific
    • Applied Biosystems Series: Veriti 96-Well Thermal Cycler, SimpliAmp Thermal Cycler, ProFlex PCR System, QuantStudio 3 Real-Time PCR System, QuantStudio 5 Real-Time PCR System, QuantStudio 6 Flex Real-Time PCR System, QuantStudio 7 Flex Real-Time PCR System, QuantStudio 12K Flex Real-Time PCR System.
  2. Bio-Rad
    • T100 Series: T100 Thermal Cycler
    • S1000 Series: S1000 Thermal Cycler
    • C1000 Touch Series: C1000 Touch Thermal Cycler
    • CFX Series: CFX96 Touch Real-Time PCR Detection System, CFX384 Touch Real-Time PCR Detection System, CFX Opus 96 Real-Time PCR System, CFX Opus 384 Real-Time PCR System.
  3. Eppendorf
    • Mastercycler Series: Mastercycler Nexus, Mastercycler X50, Mastercycler Pro, Mastercycler Gradient.
  4. Roche
    • LightCycler Series: LightCycler 96 System, LightCycler 480 System II, LightCycler Nano, LightCycler 1536 Real-Time PCR System.
  5. Agilent Technologies
    • SureCycler 8800: High-performance PCR instrument
    • AriaMx Real-Time PCR System: Real-time fluorescent quantitative PCR system.
  6. Qiagen
    • Rotor-Gene Q: Real-time fluorescent quantitative PCR system
    • QIAquant 96 5plex: Real-time fluorescent quantitative PCR system.
  7. Analytik Jena
    • Biometra TAdvanced: High-performance PCR instrument
    • Biometra TRobot: Automated PCR system
    • qTOWER³: Real-time fluorescent quantitative PCR system.
  8. Takara Bio
    • Thermal Cycler Dice Touch: High-performance PCR instrument
    • Thermal Cycler Dice Real Time System III: Real-time fluorescent quantitative PCR system.
  9. Bioer Technology
    • GeneMax Series: GeneMax
    • LineGene Series: LineGene 9600 Plus, LineGene K Plus
    • XP Cycler: High-performance PCR instrument.
  10. Techne (Bibby Scientific)
    • TC-3000 Series: TC-3000 Thermal Cycler
    • TC-5000 Series: TC-5000 Thermal Cycler
    • Prime Series: Prime Thermal Cycler, PrimeG Gradient Thermal Cycler.
  11. Abbott
    • m2000 Series: m2000 RealTime System.
  12. Cepheid
    • SmartCycler II: Real-time fluorescent quantitative PCR system
    • GeneXpert Series: GeneXpert Infinity, GeneXpert IV, GeneXpert XVI.
  13. Fluidigm
    • Biomark HD: Real-time fluorescent quantitative PCR system
    • Juno System: High-throughput PCR system.
  14. Illumina
    • Eco Real-Time PCR System: Real-time fluorescent quantitative PCR system.
  15. Bioneer
    • Exicycler 96: Real-time fluorescent quantitative PCR system
    • MyCycler: High-performance PCR instrument.
  16. Sansure Biotech
    • MA-6000 Series: MA-6000 Real-Time Quantitative Thermal Cycler
    • MA-688 Series: MA-688 Real-Time Quantitative Thermal Cycler
    • MA-7000 Series: MA-7000 Real-Time Quantitative Thermal Cycler
    • SLAN Series: SLAN-96P Real-Time PCR System, SLAN-48P Real-Time PCR System
    • San-Q Series: San-Q5 Real-Time Quantitative Thermal Cycler, San-Q3 Real-Time Quantitative Thermal Cycler.

**Longi Electromechanical Company specializes in the long-term repair of PCR instruments, with nearly 30 years of experience. We can quickly repair various instruments and also offer recycling and sales services for various PCR instruments. Welcome to

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Comprehensive Analysis of Spin Coater: Principles, Usage, Common Faults, and Maintenance Guide

Comprehensive Analysis of Spin Coater: Principles, Usage, Common Faults, and Maintenance Guide

I. Overview of Spin Coater

The spin coater is a widely used equipment in laboratories and industrial production, primarily serving to uniformly coat sample solutions onto substrate surfaces. It is commonly found in thin film fabrication, sol-gel experiments, and other fields. With its simple operation and high efficiency, it is an indispensable tool in materials science and microelectronics.

II. Principles of Spin Coater

The working principle of the spin coater is based on centrifugal force. When a substrate is fixed on a high-speed rotating platform, the sample solution dropped onto the substrate rapidly spreads out under the action of centrifugal force, forming a uniform thin film. By controlling parameters such as rotation speed, rotation time, and droplet volume, the spin coater can precisely adjust the thickness and uniformity of the film.

III. Usage of Spin Coater

The usage of the spin coater can be generally divided into the following steps:

  1. Prepare Sample Solution: Dissolve the sample to be coated in an appropriate solvent to prepare a solution of a certain concentration.
  2. Install Substrate: Choose a suitable size chuck, fix it on the rotating platform, and ensure the substrate is centered on the chuck.
  3. Set Parameters: According to experimental requirements, set the rotation speed and rotation time of the spin coater. Typically, there are two steps: the first for initial solution spreading and the second for refining film thickness.
  4. Add Sample: Drop an appropriate amount of sample solution onto the center of the substrate and quickly cover with a protective cover to prevent accidental splashing.
  5. Start Spin Coating: After confirming that the parameter settings are correct, start the spin coater. The sample solution will be uniformly coated onto the substrate under the action of centrifugal force.
  6. Drying Treatment: After spin coating, remove the substrate from the spin coater and perform drying treatment, such as using an oven or centrifugal drying, to allow the sample to dry and cure on the substrate.
  7. Shutdown and Cleaning: Turn off the spin coater and clean any residues on the rotating platform and chuck, keeping the equipment clean and dry.

IV. Common Faults and Maintenance Methods of Spin Coater

  1. Substrate Contamination:
    • Phenomenon: The coated film appears impure or uneven.
    • Maintenance Method: Thoroughly clean the substrate and spin coater, use solvents such as acetone to remove residues, and ensure a dust-free operating environment.
  2. Rotating Platform Fault:
    • Phenomenon: The rotating platform cannot start or the rotation speed is unstable.
    • Maintenance Method: Check if the power cord is properly connected, inspect the rotating platform motor for damage, and replace the motor or repair the circuit board if necessary.
  3. Uneven Droplet Distribution:
    • Phenomenon: The coated film has uneven thickness.
    • Maintenance Method: Check if the droplet system is blocked, adjust the droplet volume and position, and ensure consistent and accurate droplet placement at the center of the substrate.
  4. Mechanical Component Wear:
    • Phenomenon: The spin coater operates noisily and rotates unevenly.
    • Maintenance Method: Regularly lubricate mechanical components, inspect and replace worn parts such as bearings and gears.
  5. Control System Fault:
    • Phenomenon: Unable to set parameters or parameter settings are ineffective.
    • Maintenance Method: Check if the control system circuit board is damaged, recalibrate sensors and controllers, and replace the circuit board or upgrade software if necessary.

V. Summary

As an efficient and precise coating equipment, the spin coater plays a significant role in materials science and microelectronics. Understanding its working principles, mastering correct usage methods, and promptly identifying and resolving common faults are crucial for ensuring experimental results and extending equipment lifespan.

VI. Brands and Models of Spin Coaters Repaired by Longi Electromechanical

  1. Laurell Technologies Corporation
    • WS-400B Series: WS-400B-6NPP-LITE, WS-400B-6NPP-LITE-S, WS-400B-6NPP-LITE-6K, WS-400B-6NPP-LITE-8K
    • WS-650 Series: WS-650-23, WS-650-23NPP, WS-650-8B, WS-650-8B-6K
  2. SÜSS MicroTec
    • LabSpin Series: LabSpin 6, LabSpin 8
  3. Specialty Coating Systems (SCS)
    • P6700 Series: P6700, P6708
  4. Chemat Technology
    • KW-4A: Precision Spin Coater
    • KW-4B: Precision Spin Coater
  5. Ossila
    • Spin Coater Series: Ossila Spin Coater
  6. Spin Coating by Integrated Technologies
    • VTC-100 Series: VTC-100
    • VTC-200 Series: VTC-200
  7. Delta Scientific Equipment
    • Spin150 Series: Spin150
  8. APT GmbH
    • Spin150: High-Precision Spin Coater
  9. Future Digital Scientific
    • WS-650Mz-23NPPB: Precision Spin Coater
    • WS-650-23NPP-LITE: Precision Spin Coater
  10. Holmarc Opto-Mechatronics
    • HO-TH-05: Precision Spin Coater
    • HO-TH-06: Precision Spin Coater
  11. Midas System
    • Midas Spin Coater: High-Precision Spin Coater
  12. Brewer Science
    • Cee 200X: Precision Spin Coater
    • Cee 300X: Precision Spin Coater
  13. POLOS by SPS-Europe
    • POLOS 200: Precision Spin Coater
    • POLOS 400: Precision Spin Coater
  14. EV Group (EVG)
    • EVG150: Spin Coater for Semiconductor Manufacturing
  15. Tokyo Ohka Kogyo (TOK)
    • SSP-300: High-Precision Spin Coater

Longi Electromechanical has nearly 30 years of experience in repairing spin coaters and can quickly repair various types of equipment. Additionally, we recycle and sell various spin coaters. Welcome to consult.

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Gel Imaging System: Principles, Usage, Fault Troubleshooting, and Maintenance Guide

I. Introduction

The gel imaging system is an advanced device that integrates gel observation, photography, and analysis, widely used in molecular biology, bioengineering, and biomedical fields. This system utilizes digital cameras or high-resolution CCDs to capture images of gels after electrophoresis, and employs computer analysis software for qualitative and quantitative sample analysis. With technological advancements, modern gel imaging systems now cover various imaging modes such as UV excitation, chemiluminescence, and multicolor fluorescence, greatly expanding their application scope.

II. Principles

The core principle of the gel imaging system is based on the difference in light absorption by samples. Light emitted from the source illuminates the sample, and due to differences in composition and concentration, different samples absorb varying amounts of light. By capturing these differences in the formed images and analyzing them using software, the optical density information of the sample can be obtained, further inferring the sample’s concentration or mass. Qualitative analysis relies on the difference in migration rates of samples on electrophoresis gels or other carriers, determining the components and properties of unknown samples by comparing their positions with standard samples in the chromatogram.

III. Usage

  1. Startup and Precooling: First, turn on the CCD power for precooling. Optimal performance is achieved after approximately 15 minutes. Subsequently, turn on the computer and dark box power, and run the analysis software (e.g., Image Lab).
  2. Sample Preparation and Placement: Place the gel sample in the center of the UV transilluminator, ensuring that the sample receives uniform illumination when the light is automatically turned on.
  3. Parameter Setting and Imaging: Set parameters such as exposure time and gain in the software, and click to run the experimental protocol to start automatic photography. After imaging, select the best image from multiple pictures for subsequent processing.
  4. Image Analysis and Saving: Use the image processing menu in the software to adjust brightness, optimize, and reduce background noise to obtain a clear gel image. Finally, save or print the processed image.

IV. Common Faults and Repair Methods

  1. Display Screen Faults: For issues like black screens or abnormal displays, first check if the power connection is normal. If the power is normal, it may be a screen fault requiring replacement.
  2. Light Source Faults: If the light source does not illuminate or is insufficiently bright, check if the lamp tube or power supply is damaged and replace if necessary.
  3. Camera Faults: For issues like inability to capture images or unclear images, it may be due to contaminated or aged lenses. Clean the lens with a clean tissue; if ineffective, replace the camera.
  4. Circuit Faults: For issues like failure to connect to the computer or image transmission problems, check if the interface is loose or if the wiring is aged. Ensure the interface is tightly connected; if the problem persists, replace the connection wiring.
  5. Incorrect Parameter Settings: Check if the parameter settings are correct, as improper image brightness and contrast settings can affect imaging effects. Adjust as needed.
  6. Blurry or Unclear Images: Adjust the focusing ring to obtain a clear image; if the lens is contaminated, clean it.
  7. Color Distortion: Check if the white balance setting is correct and adjust if necessary to correct image colors.

V. Maintenance and Upkeep

  1. Regular Lamp Tube Replacement: As lamp tubes age or damage with use, regular replacement is recommended to ensure imaging effects.
  2. Regular Cleaning: Clean the device with a cleaning cloth and solution to avoid lens blurring and other faults. Ensure cleaning agents do not enter the device.
  3. Proper Storage: When the device is not in use for an extended period, store it in an environment avoiding direct sunlight, high temperatures, and humidity.
  4. Regular Calibration: If the imaging effect is unsatisfactory, device calibration may be required to ensure accuracy.

VI. Brands and Models of Gel Imaging Systems Repaired by Longi Electromechanical

  1. Bio-Rad
    • ChemiDoc Series: ChemiDoc MP, ChemiDoc XRS+
    • GelDoc Series: GelDoc Go, GelDoc EZ
  2. GE Healthcare (now Cytiva)
    • Amersham Imager Series: Amersham Imager 600, Amersham Imager 680
    • Typhoon Series: Typhoon FLA 9500, Typhoon FLA 7000
  3. Syngene
    • G Series: GChemi XRQ, GChemi XX6
    • GeneSys Series: GeneSys
  4. Thermo Fisher Scientific
    • iBright Imaging Systems Series: iBright FL1000, iBright CL1500
    • myECL Imager: Universal Imaging System
  5. Azure Biosystems
    • Azure C Series: Azure C200, Azure C300, Azure C600
    • Azure Sapphire: Multifunctional Bio-Imaging System
  6. LI-COR Biosciences
    • Odyssey Series: Odyssey CLx, Odyssey Fc
    • Pearl Trilogy: Quantitative Imaging System
  7. Analytik Jena
    • UVP Series: UVP BioDoc-It2, UVP GelDoc-It2
    • ChemStudio Series: ChemStudio, ChemStudio Touch
  8. Vilber Lourmat
    • Fusion FX Series: Fusion FX7, Fusion FX6
    • Quantum Series: Quantum ST4, Quantum ST5
  9. Eppendorf
    • Eppendorf BioSpectrometer: Absorbance and Fluorescence Detection System
    • Eppendorf Gel Imager: Gel Imaging System
  10. UVP (part of Analytik Jena)
    • BioSpectrum Imaging System: Universal Imaging System
    • ChemiDoc-It2: Chemiluminescence Imaging System
  11. ProteinSimple (part of Bio-Techne)
    • FluorChem Series: FluorChem E, FluorChem R
    • AlphaImager Series: AlphaImager HP, AlphaImager Mini
  12. Gel Company
    • OmniDOC Series: OmniDOC, OmniDOC MP
  13. Uvitec
    • UviLux Series: UviLux
    • Alliance Q9 Advanced: High-Sensitivity Imaging System
  14. Cleaver Scientific
    • MicroDOC Series: MicroDOC Basic, MicroDOC Pro
    • MultiDOC Series: MultiDOC-It2
  15. Bio-Techne
    • FluorChem Series: FluorChem M, FluorChem Q

Longi Electromechanical Company has long been engaged in the repair of gel imaging systems, with nearly 30 years of experience. We can quickly repair various instruments, and we also recycle and sell various gel imaging systems. Welcome to consult.

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Comprehensive Analysis of Tool Setters: Principles, Usage, Common Faults, and Professional Repair Guide

I. Principles of Tool Setters

Tool setters, precision instruments based on optical measurement technology, are widely used in CNC machine tools to accurately measure and calibrate the geometric shapes and dimensions of cutting tools. They ensure machining accuracy and stability. The tool setter consists of a light source, optical system, and detector. The light source emits light that passes through the optical system and illuminates the tool. The reflected light from the tool’s surface passes through the optical system again and is received by the detector. The detector converts the received light signals into electrical signals, which are processed by a computer to determine the tool’s geometric shape and dimensions. The measurement accuracy of the tool setter depends on the precision of the optical system and the sensitivity of the detector, requiring high-precision optical components and highly sensitive detectors for manufacturing.

II. Usage Methods

The usage of tool setters varies slightly depending on their type (contact or non-contact), but the basic steps are similar:

  1. Installation: Secure the tool setter in an appropriate location on the CNC machine, such as the tool turret or worktable, ensuring a firm installation.
  2. Power and Communication Connection: If the tool setter requires power or communication with the CNC system, ensure correct connections.
  3. Cleaning: Clean the tool setter and tool to remove dust, oil, or metal chips.
  4. System Setup: Make necessary settings in the CNC system, including selecting the tool setter type and inputting tool setter position parameters.
  5. Calibration: Use a standard tool with known dimensions for initial calibration to ensure measurement accuracy.
  6. Initiate Tool Setting Program: Select or start the tool setting program in the CNC system, and execute corresponding operations based on the tool setter type (contact or non-contact).
    • Contact Type: Slowly move the tool until it contacts the probe and record the trigger point.
    • Non-contact Type (e.g., Laser Tool Setter): Position the tool under the beam, and the system automatically records the data.
  7. Data Processing: The tool setter sends the tool’s length and diameter data to the CNC system, which updates the tool compensation values accordingly.
  8. Save Settings and Test Cut: Ensure that the tool setting data is correctly saved in the CNC system, and perform a brief test cut or dry run to verify the accuracy of the tool settings.

III. Common Faults and Repair Methods

Common faults and their repair methods for tool setters include:

  1. Inaccurate or Unstable Measurements:
    • Cause: Worn components, contaminated optical system.
    • Repair: Replace worn components (such as measuring surfaces or mechanical contact points), clean the optical system and lenses.
  2. No Signal Output or Abnormal Signal:
    • Cause: Circuit board failure, damaged sensor, or wiring issues.
    • Repair: Inspect and replace the circuit board, sensor, or wiring.
  3. Large Deviation in Measurement Results:
    • Cause: Inaccurate calibration or incorrect parameter settings.
    • Repair: Recalibrate the tool setter, adjust CNC system parameters.
  4. Intermittent Faults or Decreased Accuracy:
    • Cause: Aging seals, accumulation of dust.
    • Repair: Thoroughly clean the tool setter, replace seals.

During repairs, use specialized tools for disassembly and assembly to avoid damaging precision components. Conduct repairs in a clean, dust-free environment. Stock common spare parts to reduce downtime and keep detailed records of repair processes and replaced components. After repairs, conduct comprehensive testing to ensure proper functionality. For complex faults, especially those involving precision electronic components, it is recommended to seek assistance from the manufacturer or professional repair services. Within the warranty period, repairs should be handled by authorized service providers.

IV. Brands and Models of Tool Setters Repaired by Longi Electromechanical

  1. Renishaw
    • OTS Series: OTS
    • NC4 Series: NC4
    • RMP60 Series: RMP60
    • HPMA Series: HPMA
    • TS27R: Tool Setter
  2. Blum-Novotest
    • Z-Nano Series: Z-Nano
    • Z-Pico Series: Z-Pico
    • LC50 Series: LC50-DIGILOG
    • TC Series: TC52, TC76
  3. Marposs
    • Mida Series: Mida Laser Tool Setter (LTS), Mida NTK, Mida VTS
    • TS Series: TS10, TS20
  4. Heidenhain
    • TT Series: TT 160, TT 460
    • TL Series: TL Micro
  5. Zoller
    • smile Series: smile / pilot 2.0
    • venturion Series: venturion 450, venturion 600
    • pom Series: pomBasic, pomSeries
  6. Hexagon (m&h)
    • 4100 Series: m&h 41.00
    • 61.00 Series: m&h 61.00-PP
    • 78.00 Series: m&h 78.00-LTS
  7. HAIMER
    • Microset Series: VIO linear tool presetter, UNO smart, UNO premium
  8. BIG KAISER
    • BK Mikro Series: BK Mikro9, BK Mikro8
    • EWA Series: EWA Automatic Boring Tool
  9. Nikken
    • Elbo Controlli Series: E46L, E68, E82
  10. Speroni
    • MAGIS Series: MAGIS
    • STP Series: STP ESSENTIA, STP FUTURA
  11. EZset
    • EZ Series: EZset IC2, EZset IC3D
    • IC Series: IC1, IC2
  12. Omega
    • Digi-Pro Series: Digi-Pro
    • TT-1 Series: TT-1
  13. Elbo Controlli
    • E46L: Portable Tool Setter
    • E68: High-Precision Tool Setter
    • E82: Multi-Function Tool Setter

Longi Electromechanical Company specializes in the repair and maintenance of tool setters and controllers, with nearly 30 years of experience. We offer prompt repairs for various instruments and also engage in the recycling and sales of tool setters and controllers. Feel free to contact us for more information.

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Ion Pump: Principles, Brand,Applications, and Maintenance

Ion Pump: Principles, Applications, and Maintenance

I. Principles of Ion Pump

The ion pump, a special type of membrane transport protein and reversible ATP enzyme, drives specific ions across the plasma membrane against their electrochemical gradient, consuming energy derived from ATP hydrolysis. This mechanism falls under active transport and plays a crucial role in maintaining ion balance and potential difference across cell membranes.

  1. ATP Hydrolysis: The ion pump catalyzes ATP hydrolysis via its large subunit, releasing energy.
  2. Ion Transport: The hydrolysis products bind to the ion pump, inducing conformational changes that facilitate ion transport. For example, the Na-K pump transports 3 Na⁺ ions outward and 2 K⁺ ions inward per ATP hydrolyzed.
  3. Formation of Electrochemical Gradient: Continuous ion transport by the ion pump establishes a transmembrane electrochemical gradient, vital for cellular physiology.

II. Applications of Ion Pump

The ion pump finds diverse applications in biology experiments, medical treatments, and industrial vacuum technologies.

Biology Experiments:

  • In cell culture, ion pumps maintain ion balance by adjusting ion concentrations in the culture medium.
  • In electrophysiological studies, properties of ion pumps like the Na-K pump are utilized to investigate ion channels and membrane potential changes.

Industrial Vacuum Technology:

  • Sputter ion pumps generate ions through cathode discharge, which are captured upon impacting the cathode, creating a sputtering effect that continuously evacuates gases to maintain a vacuum.
  • Pre-pumping and baking are required before use to expedite gas release and enhance vacuum levels.

III. Common Faults and Repair Methods for Ion Pumps

As high-precision instruments, ion pumps may encounter various faults. Below are common issues and their corresponding repair methods:

Internal Faults:

  • Worn or aged seals: Replace with new seals.
  • Blocked or damaged membranes: Clean or replace the affected membranes.
  • Filter or valve issues: Clean or replace filters and inspect/repair valves.
  • Blocked inlet: Check inlet for patency and clear any debris from inlet pipes and faucet filters.

Power Supply System Faults:

  • Inspect power plug and cable connections for proper attachment and ensure stable power voltage.

Target End Leakage or Burnout:

  • Check target end pump operation and use methods such as power plug swapping and monitoring pump body temperature to assess pump status.
  • In case of burnout, which may result from excessive plate load, attempt to restore pump function using methods like tapping.

Insufficient Vacuum:

  • Verify adequate pre-pump vacuum levels and adjust pre-pumping duration and baking temperature.
  • Check ion pump controller settings to ensure correct discharge current and voltage.

IV. Major Ion Pump Models

  1. Agilent Technologies:
    • VacIon Plus Series: VacIon Plus 20, VacIon Plus 40, VacIon Plus 55, VacIon Plus 75, VacIon Plus 150
  2. Gamma Vacuum:
    • StarCell Series: 20S, 55S, 100S, 300S
    • Titan Series: Titan 20, Titan 55, Titan 100, Titan 300
  3. Duniway Stockroom Corporation:
    • NexTorr Series: NexTorr D100-5, NexTorr D200-10
    • Standard Series: Duniway IP-20, Duniway IP-40, Duniway IP-60
  4. SAES Getters:
    • NEXTorr Series: NEXTorr D 100-5, NEXTorr D 200-10, NEXTorr Z 200-10
    • CapaciTorr Series: CapaciTorr D 200, CapaciTorr D 400
  5. Varian:
    • StarCell Series: 20 StarCell, 40 StarCell, 55 StarCell, 75 StarCell, 150 StarCell
  6. Agilent Varian:
    • Ion Pump Controller: PCMini, IPC3, IPC6
  7. Gamma ION:
    • Classic Series: 20I, 40I, 55I, 75I, 150I
  8. TeraVac:
    • Ultra Series: 20U, 40U, 55U, 75U, 150U
  9. Pfeiffer Vacuum:
    • HiPace Series: HiPace 300, HiPace 700
    • DigiLine Series: DigiLine Pascal 2021, DigiLine Pascal 2002
  10. Riber:
    • Riber Ion Pump Series: IP 20, IP 40, IP 60

Longi Electromechanical Company specializes in the repair and maintenance of ion pumps and controllers, with nearly 30 years of experience. We offer prompt repairs for various instruments and also engage in the recycling and sales of ion pumps and controllers. Feel free to contact us for more information.

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Comprehensive Analysis of Anemometers: Working Principle, Usage, Common Faults, and Repair Guide

I. Working Principle of Anemometers

Anemometers operate primarily based on the hot-wire effect. The core component is a fine metal wire (typically made of high-melting, ductile metals such as platinum, rhodium, or tungsten) placed in a fluid and heated by an electric current to a temperature higher than the surrounding fluid. When fluid (e.g., air) flows vertically past the wire, it carries away some heat, causing the wire’s temperature to drop. According to the theory of forced convective heat transfer, there is a direct relationship between the heat lost by the wire and the fluid’s velocity. By measuring the heat loss, the fluid’s velocity can be inferred.

II. Usage of Anemometers

Preparation Stage:

  1. Check if the anemometer’s pointer is at zero; if not, gently adjust the mechanical screw to zero.
  2. Insert the measuring rod plug into the socket, position the rod vertically, and tighten the screw cap to ensure the probe is sealed.
  3. Set the “calibration switch” to the full-scale position and adjust the “full-scale adjustment” knob so that the pointer indicates full scale.

Measurement Process:

  1. Set the “calibration switch” to “zero,” then adjust the “coarse” and “fine” knobs to return the pointer to zero.
  2. Gently pull the screw cap to expose the probe and ensure the red dot on it faces the wind direction.
  3. Based on the meter reading, consult the calibration curve to obtain the measured wind speed.
  4. After measuring for a while (about 10 minutes), repeat the steps to standardize the current within the instrument.

Data Recording and Viewing:

  1. To record data, press the record button, and the anemometer will automatically save the measurements.
  2. Press the playback button to view previously measured data.

III. Common Faults and Repair Methods for Anemometers

No Output:

  1. Power Issues: Check if the power cord is securely connected and measure the voltage stability.
  2. Sensor Damage: Inspect the sensing element or circuit board for damage and replace the sensor if necessary.
  3. Signal Transmission Problems: Check the signal wire connection, measure its integrity, and eliminate interference sources.

Abnormal Wind Speed Indication:

  1. Reduced Sensor Sensitivity: Recalibrate the sensor or replace it with a new one.
  2. Improper Installation: Ensure the sensor is installed in an unobstructed, vibration-free, and non-corrosive gas environment.

Stiff or Jammed Rotation:

  1. Mechanical Faults: Check the sensor’s rotating parts for debris or wear, clean or replace components as needed.
  2. Damaged Bearings: Replace damaged bearings to ensure smooth rotation.

Signal Interference:

  1. Electromagnetic Interference: Check if the signal wire is shielded and keep it away from electromagnetic interference sources.
  2. Radio Frequency Interference: Use sensors with stronger anti-interference capabilities or adjust the signal transmission method.

IV. Precautions for Using Anemometers

  1. Ensure the anemometer is correctly calibrated before use and recalibrate periodically.
  2. Avoid using the anemometer in combustible gas environments to prevent fires or explosions.
  3. Do not expose the anemometer’s probe and body to rain to prevent electric shock or fire.
  4. Clean the anemometer’s surface with soft fabric and neutral detergent; avoid using volatile liquids.
  5. Store the anemometer in a dry, ventilated, dust-free environment, away from high temperatures, humidity, and direct sunlight.
  6. Avoid subjecting the anemometer to strong impacts or vibrations to prevent damaging internal components.

V. Brands and Models of Anemometers Repaired by Longi Electromechanical

  1. Testo
    • Testo 410 Series: 410-1 (Vane Anemometer), 410-2 (Vane Anemometer with Humidity Measurement)
    • Testo 425 (Hot-Wire Anemometer)
    • Testo 440 (Multifunction Anemometer)
    • Testo 480 (Professional Environmental Tester for Multiple Sensors)
  2. Kestrel
    • Kestrel 5000 Series: 5100 (Wind Speed and Air Flow Meter), 5200 (Professional Weather Station with Environmental Measurement)
    • Kestrel 1000 (Portable Anemometer)
    • Kestrel 2000 (Anemometer with Temperature Measurement)
  3. Extech
    • AN300 (Vane Anemometer)
    • AN400 (Hot-Wire Anemometer)
    • AN500 (Air Velocity and Flow Meter)
    • HD300 (Hot-Wire Anemometer with Data Logging)
  4. Davis Instruments
    • Vantage Pro2 (Wireless Weather Station with Wind Speed Measurement)
    • Vantage Vue (Wireless Weather Station with Portable Design)
    • Anemometer (Professional Wind Speed Sensor)
  5. Kanomax
    • 6006 (Hot-Wire Anemometer)
    • 6803 (Multifunction Anemometer with Data Logging)
    • 6810 (Vane Anemometer)
  6. TSI
    • 9535 (Hot-Wire Anemometer with Data Logging)
    • 9545 (Hot-Wire Anemometer with Temperature and Humidity Measurement)
    • 5725 (Portable Anemometer)
  7. Omega
    • HHF-SD1 (Hot-Wire Anemometer with Data Logging)
    • FMA-905 (Hot-Wire Anemometer with Temperature Measurement)
    • HHF81 (Portable Anemometer)
  8. Fluke
    • 922 (Low-Velocity Anemometer)
    • 925 (Hot-Wire Anemometer)
    • 971 (Temperature and Humidity Meter with Wind Speed Measurement)
  9. Alnor
    • EBT731 (Air Velocity and Flow Meter with Data Logging)
    • RVA801 (Portable Anemometer)
    • EBT720 (Professional Anemometer with Temperature and Humidity Measurement)
  10. Amprobe
    • TMA-21HW (Hot-Wire Anemometer with Temperature and Humidity Measurement)
    • TMA-5 (Portable Anemometer)
    • TMA-40A (Air Velocity and Flow Meter)
  11. CEM Instruments
    • DT-8894 (Vane Anemometer with Data Logging)
    • DT-618 (Hot-Wire Anemometer with Temperature and Humidity Measurement)
    • DT-318 (Portable Anemometer)
  12. La Crosse Technology
    • EA-3010U (Air Velocity and Flow Meter)
    • TX60U-IT (Wireless Anemometer)
    • WS-2310 (Wireless Weather Station with Wind Speed Measurement)
  13. PCE Instruments
    • PCE-TA 30 (Hot-Wire Anemometer)
    • PCE-009 (Portable Anemometer with Temperature Measurement)
    • PCE-AM 85 (Portable Anemometer with Humidity Measurement)
  14. Lutron
    • AM-4204 (Vane Anemometer)
    • AM-4210 (Hot-Wire Anemometer)
    • AM-4220 (Portable Anemometer)

Longi Electromechanical Company has nearly 30 years of experience in repairing anemometers and can quickly repair various instruments. Additionally, they recycle and sell used anemometers. For inquiries, please contact us.