Month: October 2024

Posted on by — Leave a comment

SHZK INVERTER ZK880 Series User Guide and ERR13 Fault Handling Method

SHZK INVERTER ZK880 Series User Guide

I. Operation Panel Function Introduction

The SHZK INVERTER ZK880 series provides an intuitive operation panel, facilitating easy setup and control of the inverter.

II. Setting Key Parameters

1. Acceleration and Deceleration Time

To set the acceleration and deceleration time:

  1. Press the PRG key to enter the programming mode.
  2. Use the ▲ and ▼ keys to navigate to the relevant parameters (e.g., F0-17 for acceleration time, F0-18 for deceleration time).
  3. Use the ▲ and ▼ keys to adjust the values.
  4. Press the ENT key to confirm the settings.
SHZK ZK880 INVERTER

2. Starting Frequency

To set the starting frequency:

  1. Enter the programming mode by pressing the PRG key.
  2. Navigate to the starting frequency parameter (F6-03).
  3. Adjust the value using the ▲ and ▼ keys.
  4. Confirm the setting with the ENT key.

3. Upper and Maximum Frequency

To set the upper and maximum frequency:

  1. Enter the programming mode.
  2. Navigate to the maximum frequency parameter (F0-10).
  3. Adjust the value to the desired maximum frequency.
  4. For the upper frequency limit, navigate to F0-12 and set accordingly.
  5. Confirm each setting with the ENT key.

4. Minimum Frequency

To set the minimum frequency:

  1. Enter the programming mode.
  2. Navigate to the minimum frequency parameter (F0-14).
  3. Adjust the value to the desired minimum frequency.
  4. Confirm with the ENT key.

5. Current and Power

To monitor or limit the current and power:

  1. The current and power values can be monitored in real-time via the operation panel or through the monitoring parameters (U0-04 for output current, U0-05 for output power).
  2. For current limiting, navigate to the relevant protection parameters (e.g., F9-06 for over-current trip level).
  3. Adjust the values as needed and confirm with the ENT key.

6. Restoring Initialization Parameters

To restore the inverter to its factory settings:

  1. Power off the inverter.
  2. Hold down the STOP/RES key while powering on the inverter.
  3. Continue holding the key until the display shows “rE”, indicating that the parameters have been reset.
  4. Release the key and allow the inverter to restart.

III. Terminal Start and Direction Control

1. Terminal Start

To start the inverter via terminals:

  1. Ensure the command source is set to terminal control (F0-02 = 1).
  2. Connect the appropriate terminal (e.g., FWD for forward rotation) to a closed contact or power source.
  3. The inverter will start running according to the terminal configuration.

2. Direction Control

To control the rotation direction:

  1. Ensure the necessary terminals (e.g., FWD for forward, REV for reverse) are properly connected.
  2. Activate the corresponding terminal to start the inverter in the desired direction.
  3. For reversing, deactivate the forward terminal and activate the reverse terminal.
ERR13 FAULT

ERR13 Fault Handling Method

Common Causes of ERR13 Fault

  • Overcurrent fault due to excessive load or short circuit.
  • Motor parameters not properly set or identified.
  • Insufficient cooling of the inverter or motor.

Handling Steps

  1. Check the Load: Ensure the load is within the inverter’s rated capacity and there are no short circuits or ground faults.
  2. Review Motor Parameters: Verify that the motor parameters (e.g., rated current, power) are correctly entered into the inverter.
  3. Check Cooling: Ensure adequate ventilation and cooling of both the inverter and the motor.
  4. Reset the Inverter: If the fault persists, try resetting the inverter by power cycling it or using the STOP/RES key.
  5. Consult the Manual: Refer to the user manual for more detailed troubleshooting steps and parameter adjustments.

By following these guidelines, users can effectively operate and troubleshoot the SHZK INVERTER ZK880 series, ensuring optimal performance and reliability.

Posted on by — Leave a comment

Emerson Inverter MEV2000 Series User Guide and Er.0234 Fault Meaning and Solution

I. Introduction

The Emerson Inverter MEV2000 series, with its high performance, high reliability, and wide range of applications, has become a preferred choice in the field of industrial control. This article will provide a detailed introduction to the panel functions, password setting and removal, parameter initialization methods of the MEV2000 series inverters. Additionally, it will explain how to use terminal control for forward and reverse starting and potentiometer speed adjustment. Finally, it will address the common Er.0234 fault, explaining its meaning and providing detailed solutions.

Emerson inverter MEV2000 physical picture

II. Inverter Panel Function Introduction

The operation panel of the Emerson Inverter MEV2000 series serves as the primary interface between the user and the device, featuring an LED display, function keys, and indicator lights. Users can utilize the panel to view inverter status, set operational parameters, and monitor input and output signals. The primary function keys on the panel include the program/exit key, function/data key, increase/decrease keys, and run/stop keys, which can be combined to perform various operations.

Password Setting and Removal

To protect the inverter parameters from unauthorized modification, the MEV2000 series inverters offer a password protection function. Users can set a password by configuring the FP.000 parameter. Once set, a password is required to modify parameters. If password protection needs to be removed, the following steps can be followed: first, unlock the user password using the correct password, then set the FP.001 parameter to 0, and finally reset the inverter to disable password protection.

Parameter Initialization

When users need to restore the inverter parameters to the factory settings, they can do so by configuring the FP.002 parameter. Setting FP.002 to 2 will clear all user-set parameters and restore them to the default factory settings. However, please note that this operation will not restore the motor parameters. To restore motor parameters, FP.002 should be set to 4.

III. Terminal Control for Forward and Reverse Starting and Potentiometer Speed Adjustment

Setting Parameters

To use terminal control for forward and reverse starting and potentiometer speed adjustment, the following parameters need to be configured:

  • F0.000: Set the frequency given channel to digital given 1 (adjusted by the operation panel potentiometer).
  • F0.004: Set the operation command channel to the terminal operation command channel.
  • F7.008: Set the operation mode to two-wire operation mode 1 or 2, depending on the specific wiring method.

Wiring Terminals

  • FWD: Forward control terminal, connected to an external forward start button or switch.
  • REV: Reverse control terminal, connected to an external reverse start button or switch.
  • +10V and 0V: Provide power to the potentiometer, connected to both ends of the speed adjustment potentiometer.
  • AI1: Analog input terminal, connected to the sliding end of the speed adjustment potentiometer to receive the speed adjustment signal.
ER.2034 malfunction

IV. Er.0234 Fault Meaning and Solution

Fault Meaning

When the Emerson Inverter MEV2000 series displays the Er.0234 fault code, it indicates that either the OLX2 (overload relay board) or the STO (safety signal input board) is not installed or improperly connected. These two boards are crucial for the normal operation of the inverter, with the OLX2 responsible for monitoring overload conditions and the STO responsible for processing safety signals.

Solution

  1. Check Board Installation:
    • First, confirm that the OLX2 board and STO board are correctly installed inside the inverter.
    • Inspect the connections between the boards and the inverter’s mainboard to ensure they are secure and free from looseness or detachment.
  2. Check Wiring:
    • Verify that the wiring for the OLX2 board and STO board is correct, with no misconnections or missing connections.
    • Confirm that all connection wires are securely fastened and free from shorts or opens.
  3. Restart the Inverter:
    • After confirming that the boards are installed and wired correctly, attempt to restart the inverter to see if the fault is resolved.
    • If the fault persists, further inspection of the boards for potential damage may be necessary.
  4. Replace the Boards:
    • If damage to the boards is confirmed, replace them with new OLX2 and STO boards promptly.
    • After replacing the boards, reinstall and rewire them, then try to start the inverter again.
  5. Contact After-Sales Service:
    • If the above steps fail to resolve the issue, it is recommended to contact Emerson Inverter’s after-sales service personnel for professional assistance.

V. Conclusion

The Emerson Inverter MEV2000 series plays a vital role in the field of industrial control due to its powerful functions and reliable performance. Through this article, users can gain a better understanding of the inverter’s panel functions, password setting and removal, parameter initialization methods, and how to use terminal control for forward and reverse starting and potentiometer speed adjustment. Additionally, for the common Er.0234 fault, this article provides detailed solutions to help users quickly locate and resolve the issue, ensuring the normal operation of the inverter.

Posted on by — Leave a comment

User Manual Guide for GTAKE Inverter GK600 Series

I. Introduction to the Operating Panel Functions and Password Settings

The operating panel of the GTAKE Inverter GK600 series serves as its core human-machine interface, providing parameter setting, operational status display, and more. The primary indicators and button functions on the operating panel are as follows:

  • Indicators: Include frequency indication, current indication, voltage indication, speed indication, etc., used to display the current operating status of the inverter.
  • Buttons: Include RUN, STOP/RESET, MF (multi-function button), etc., used to control the start, stop, and parameter settings of the inverter.
GTAKE INVERTER GK600 series operation panel diagram

Setting and Removing Passwords

To protect the inverter parameters from unauthorized changes, users can set passwords to restrict access. The specific operations are as follows:

  1. Setting a Password:
    • Enter function code A0-00, input a four-digit non-zero password, and press ENT to confirm.
    • Re-enter the same password within 10 seconds to confirm, and “P-Set” will be displayed upon successful setting.
    • If there are no button operations within 5 minutes or after a complete power-off and power-on cycle, the password will automatically take effect.
  2. Removing a Password:
    • Enter function code A0-00 and input the original four-digit password.
    • Input 0000 twice and press ENT to confirm, and the password will be cleared successfully with “P-Set” displayed.

Initializing Parameters

Users can restore the inverter parameters to their factory settings through the initialization function. The specific operations are as follows:

  • Enter function code A0-03 and set it to 2 (restore all function code group parameters to factory settings, excluding motor parameters) or 3 (restore all function code group parameters to factory settings, including motor parameters), then press ENT to confirm and the parameters will be initialized.

II. Terminal Forward/Reverse Start/Stop and Potentiometer External Speed Regulation

Terminal Forward/Reverse Start/Stop

The GK600 series inverter supports forward/reverse start/stop functions through terminals. The specific settings and wiring are as follows:

  1. Parameter Settings:
    • Enter the C0 group function codes and set the functions of terminals X1, X2, X3, and X4 to forward jog, reverse jog, forward run, reverse run, etc.
    • Set C0-00 to 0 (edge trigger + level valid) or 1 (level valid) based on actual needs.
  2. Wiring:
    • Connect the external control signals to the corresponding forward/reverse start/stop terminals.

Potentiometer External Speed Regulation

Speed regulation can be achieved through an external potentiometer. The specific settings and wiring are as follows:

  1. Parameter Settings:
    • Enter the b0 group function codes and set the frequency main given method b0-01 to 2 (analog input AI1).
    • Ensure that the AI1 terminal is correctly connected to the potentiometer, and select voltage or current input via the jumper.
  2. Wiring:
    • Connect the three pins of the potentiometer to the positive, negative, and ground terminals of the AI1 terminal.
GTAKE INVERTER GK600 Series Standard Wiring Diagram

III. Swing Frequency Function and Length Control

Swing Frequency Function

The swing frequency function allows the inverter to operate with fluctuating frequencies within a set range, suitable for applications requiring periodic frequency changes. The specific parameter settings are as follows:

  • Enter the F3 group function codes and set F3-00 to 1 (select swing frequency function).
  • Set parameters such as F3-01 swing frequency operation mode, F3-02 swing frequency preset, F3-03 swing frequency preset hold time, and F3-04 swing frequency amplitude.

Length Control

Length control automatically stops the inverter based on a set length. The specific wiring and parameter settings are as follows:

  1. Wiring:
    • Connect the length counting pulse signal to the X6/DI terminal.
    • Ensure that the external length sensor or pulse generator is correctly connected.
  2. Parameter Settings:
    • Enter the F3 group function codes and set parameters such as F3-08 set length unit and F3-09 set length.
    • Ensure that C0-06 has set the X6/DI terminal function to length counting.

IV. Fault Code Analysis

The GK600 series inverter features comprehensive fault protection functions, displaying corresponding fault codes when anomalies are detected. Users can quickly locate the cause of the issue based on the fault code and take corresponding measures. Common fault codes and their meanings are as follows:

  • oC1/oC2/oC3: Indicate acceleration overcurrent, constant speed overcurrent, and deceleration overcurrent faults, respectively.
  • ov1/ov2/ov3: Indicate acceleration overvoltage, constant speed overvoltage, and deceleration overvoltage faults, respectively.
  • FAL: Indicates IGBT module protection fault.
  • oL1/oL2: Indicate inverter overload and motor overload faults, respectively.
  • ISF: Indicates input power supply abnormality fault.

Users can analyze the fault cause in detail according to the fault code table in the manual and perform corresponding repairs.

V. Conclusion

The user manual for the GTAKE Inverter GK600 series provides detailed information on the operating panel functions, parameter settings, terminal wiring, and fault code analysis of the inverter. Through this guide, users can quickly master the basic operations of the inverter, realize forward/reverse start/stop and external speed regulation functions, configure swing frequency and length control parameters, and quickly locate and resolve fault issues based on fault codes. It is hoped that this article will provide strong assistance to users when using the GK600 series inverter.

Posted on by — Leave a comment

KCLY INVERTER KOC600 Series User Manual Guide

1. Panel Startup, Speed Adjustment, Password Setting & Removal, and Parameter Initialization

Panel Startup and Speed Adjustment

The KCLY INVERTER KOC600 series supports startup and speed adjustment via the operation panel. To set up panel startup:

  1. Ensure the command source is set to the operation panel: Navigate to the parameter b0-02 and set it to 0 (Operation Panel Command Channel). This ensures that the startup and speed commands come from the panel.
  2. Adjust the frequency: Use the ▲ and ▼ keys on the panel to increase or decrease the set frequency (b0-12). The motor will run at the set frequency once the startup command is given.
Function diagram of KCLY INVERTER KOC600 series operation panel

Password Setting and Removal

To set a password for the KOC600 series inverter:

  1. Navigate to the password parameter: Go to parameter A0-00 and enter the desired password value (0-65535).
  2. Save and exit: Press the DATA/ENTER key to save the password setting.

To remove the password:

  1. Enter the current password: Go to parameter A0-00 and enter the current password.
  2. Clear the password: Set the value to 0 and press the DATA/ENTER key to save.

Parameter Initialization

To initialize the parameters to their factory defaults:

  1. Navigate to the initialization parameter: Go to parameter A0-09.
  2. Select the initialization option: Set A0-09 to 1 to restore factory settings excluding motor parameters, 2 to restore factory settings including motor parameters, or 3 for reserved purposes.
  3. Save and reset: Press the DATA/ENTER key to save and reset the parameters.
KCLY INVERTER KOC600 Series Wiring Diagram

2. External Terminal Startup and Pulse Frequency Speed Adjustment

Terminal Connection and Settings

To set up external terminal startup and pulse frequency speed adjustment, you need to connect and configure specific terminals:

  1. Connect the external startup terminal: Typically, you would connect an external switch or relay to the FWD (forward) and REV (reverse) terminals on the inverter. Ensure proper grounding and wiring according to the manual.
  2. Set the command source to terminal control: Navigate to parameter b0-02 and set it to 1 (Terminal Command Channel). This allows the inverter to receive startup and speed commands from the external terminals.
  3. Configure the pulse input terminal: If using pulse frequency for speed adjustment, connect the pulse generator to the DI6 (High-Speed Pulse Input) terminal.
  4. Set the frequency source to pulse input: Go to parameter b0-03 and set it to 5 (PULSE pulse setting). This configures the inverter to use the pulse input on DI6 as the frequency source.
  5. Adjust pulse-to-frequency parameters: Configure parameters b5-00 to b5-03 to define the relationship between the pulse input frequency and the inverter’s output frequency.

Example Configuration Steps

  1. Connect the external switch to FWD: Use a normally open switch connected between FWD and COM.
  2. Set the command source:
    • Navigate to b0-02 and set it to 1.
  3. Connect the pulse generator to DI6: Ensure the pulse generator outputs a compatible voltage and frequency range.
  4. Configure the pulse input:
    • Set b0-03 to 5 (PULSE pulse setting).
    • Adjust b5-00 to 0.00kHz, b5-02 to the maximum expected pulse frequency (e.g., 50.00kHz), b5-01 to 0.0%, and b5-03 to 100.0%.
  5. Save the settings: Press the DATA/ENTER key to save all configurations.

By following these steps, you can set up the KCLY INVERTER KOC600 series for external terminal startup and pulse frequency speed adjustment. Always refer to the user manual for detailed wiring diagrams and additional configuration options.

Posted on by — Leave a comment

SANJ INVERTER PDG10 Series Water Pump Control Dedicated Usage Guide

I. Achieving Constant Pressure Water Supply with Single Pump Control

In single pump control mode, the PDG10 series SANJ INVERTER automatically adjusts the speed of the water pump motor by setting the pipe network pressure value, thereby maintaining a constant water supply pressure. Below are the steps to achieve constant pressure water supply:

1. Wiring

  • Main Circuit Wiring: Connect the three-phase power supply to the R, S, T terminals of the inverter and the motor to the U, V, W terminals, ensuring the grounding terminal is reliably grounded.
  • Control Circuit Wiring: Depending on requirements, connect the pressure sensor to the AI1 or AI2 terminal and set the F2.00 or F2.02 parameter according to the sensor type. If using external start/stop control, connect the start and stop signals to the DI1 and DI2 terminals.

2. Parameter Settings

  • Pressure Setting: Set the target pressure value through the F0.00 parameter. For example, to achieve a pipe network pressure of 3.0 kg, set F0.00=3.0.
  • Start Mode: If using external start/stop control, set F0.05=1 (terminal start/stop).
  • Sensor Settings: Set F0.08 (sensor range), F0.09 (sensor feedback channel selection), and F2.00 or F2.02 (sensor feedback type selection) according to the pressure sensor type.
  • Operating Mode: Set F0.15=0 to select the constant pressure control mode.
  • Other Parameters: Set acceleration time (F0.18) and deceleration time (F0.19) parameters according to actual needs.

II. One-to-Two Timed Rotation Control

In one-to-two timed rotation control mode, one inverter alternately controls two water pump motors to achieve timed rotation. Below are the implementation steps:

1. Wiring

  • Main Circuit Wiring: Connect the output terminals of the inverter to the U, V, W terminals of the two water pump motors respectively.
  • Control Circuit Wiring: Connect the pressure sensor to the AI1 or AI2 terminal and connect the relay output terminals of the inverter (e.g., T1A/T1B and T2A/T2B) to the control circuit of the contactors to achieve water pump rotation control.
  • Frequency Control: If frequency backup is required, connect the frequency power supply to the corresponding contactor and control the contactor’s engagement and disengagement through the inverter’s relay output.

2. Parameter Settings

  • One-to-Two Mode: Set F0.20=7 to select the one-to-two mode.
  • Rotation Mode: Set F1.08=1 to select the rotating variable frequency pump mode.
  • Pump Addition and Reduction Parameters: Set F1.09 (bias pressure for adding frequency pump), F1.10 (delay time for adding frequency pump), F1.11 (bias pressure for reducing frequency pump), F1.12 (delay time for reducing frequency pump), etc., according to actual needs.
  • Rotation Time: Set F1.05 to define the interval time for timed rotation of the main and auxiliary pumps.
  • Other Parameters: Set PID parameters (e.g., F3.00 proportional gain, F3.01 integral time) and other related parameters according to actual needs.

III. Multi-Pump Networking Scheme

The PDG10 series SANJ INVERTER supports multi-pump networking control via RS485 (MODBUS) or CAN bus. Below are the implementation steps:

1. Wiring

  • RS485 Communication Wiring: Connect the A+/B- terminals of the inverter to the RS485 communication ports of the host computer or other inverters using twisted pair or shielded cable.
  • CAN Communication Wiring: Connect the S+/S0/S- terminals of the inverter to the CAN communication ports of other inverters using twisted pair or shielded cable.

2. Parameter Settings

  • Communication Parameters: Set F8.00 (local address), F8.01 (RS485 communication baud rate setting), F8.02 (RS485 data format setting), etc., to ensure normal communication between inverters.
  • Multi-Pump Networking Mode: Set F0.20 (multi-pump macro debugging function) to select the corresponding multi-pump networking mode (e.g., master, slave, etc.).
  • Network Mode: Set F1.02 (multi-pump network mode selection) to define the network role of each inverter (e.g., master, slave, etc.).
  • Slave Settings: Set F1.00 (multi-pump networking communication address) on the slave to ensure each slave has a unique address.
  • Other Parameters: Set the number of multi-pump networking slaves (F1.03), multi-pump operation mode (F1.04), etc., according to actual needs.

IV. Fault Codes and Solutions

The PDG10 series SANJ INVERTER features comprehensive fault protection functions. When a fault occurs, the corresponding fault code will be displayed. Below are some common fault codes, their meanings, and solutions:

  • E002: Overcurrent during acceleration. Possible causes include too fast acceleration, low grid voltage, or undersized inverter. Solutions include increasing acceleration time, checking the input power supply, or selecting a larger inverter.
  • E015: External fault. Possible causes include activation of the external fault input terminal. The solution is to check whether the external device input is normal.
  • E027: Water shortage alarm. Possible causes include abnormal water pressure/level, disconnected or poorly contacted sensors, etc. Solutions include checking the water inlet pressure of the water pump, sensor installation and wiring, and related parameter settings.
  • E050: Multi-pump communication error. Possible causes include abnormal multi-pump communication or duplicate networking addresses. Solutions include power cycling, checking CAN networking communication address settings, or seeking service support.

When a fault occurs, first refer to the fault code to identify the possible cause and follow the corresponding solution. If the problem cannot be resolved, contact a professional technician for further inspection and repair.

Summary

The PDG10 series SANJ INVERTER, as a dedicated product for water pump control, features powerful functionality, easy operation, and high reliability. Through reasonable wiring and parameter settings, it can achieve various application modes such as single-pump constant pressure water supply, one-to-two timed rotation control, and multi-pump networking control. Additionally, the inverter provides comprehensive fault protection functions and fault code prompts, facilitating fault diagnosis and handling for users. It is hoped that this usage guide will help users better understand and use the PDG10 series SANJ INVERTER.

Posted on by — Leave a comment

LCGK (ZTV) Inverter LC400E Series Manual Operation Guide

I. Introduction

The LCGK (ZTV) LC400E series high-performance vector inverter boasts remarkable performance and flexible control functions, making it widely applicable in textile, paper, wire drawing, machine tools, packaging, food processing, fans, pumps, and other automated production equipment. This article aims to provide users with a detailed operation guide for the LC400E series inverter, covering panel function introductions, parameter initialization, password setting and removal, terminal start/stop operations, external potentiometer speed adjustment, and fault code analysis and troubleshooting methods.

ATV INVERTER operation panel function diagram

II. Inverter Panel Function Introduction

The LC400E series inverter is equipped with an intuitive and user-friendly operation panel. The primary function keys include the Programming Key (PRG), Enter Key (ENTER), Increment Key (Δ), Decrement Key (∨), Run Key (RUN), Stop/Reset Key (STOP/RES), and Multi-Function Key (MF.K). These keys allow users to easily modify parameters, monitor operating status, and control the inverter.

  • Programming Key (PRG): Used to enter or exit the function parameter settings interface.
  • Enter Key (ENTER): Used to confirm parameter settings or enter the next menu level.
  • Increment Key (Δ) and Decrement Key (∨): Used to modify parameter values or select function codes.
  • Run Key (RUN): Used to start the inverter.
  • Stop/Reset Key (STOP/RES): Used to stop the inverter or reset fault alarms.
  • Multi-Function Key (MF.K): Achieves different function switches based on the P7-00 parameter setting.

III. Parameter Initialization and Password Setting

Parameter Initialization

Parameter initialization restores all inverter parameters to their factory default settings. This function is useful when clearing user-defined settings or troubleshooting parameter errors. The specific operation steps are as follows:

  1. Enter the function parameter settings interface (press the PRG key).
  2. Find and modify the PP-01 parameter, setting it to 01 (restore factory parameters, excluding motor parameters) or 02 (clear record information).
  3. Press the ENTER key to save the settings and exit the parameter settings interface.

Password Setting and Removal

To prevent unauthorized modification of inverter parameters, users can set a password. The steps for setting and removing the password are as follows:

  • Password Setting:
    1. Enter the function parameter settings interface.
    2. Modify the PP-00 parameter, setting it to a non-zero value (the password).
    3. Press the ENTER key to save the settings.
  • Password Removal:
    1. Enter the function parameter settings interface.
    2. Set the PP-00 parameter to 0.
    3. Press the ENTER key to save the settings.
LCGK INVERTER LC400E Wiring Diagram

IV. Terminal Start/Stop and External Potentiometer Speed Adjustment

Wiring Terminals

To achieve terminal start/stop and external potentiometer speed adjustment, it is necessary to correctly wire the control terminals of the inverter. Commonly involved terminals include digital input terminals (DI1, DI2, etc.), analog input terminals (AI1, AI2, etc.), and run control terminals (such as RUN, STOP, etc.).

Parameter Settings

  1. Terminal Start/Stop:
    • Set the P0-02 parameter to 1 to select the terminal command channel.
    • According to requirements, set DI1, DI2, and other digital input terminals to forward rotation (P4-00=1), reverse rotation (P4-01=2), and stop (e.g., P4-02=3 for the stop terminal in three-wire operation control).
  2. External Potentiometer Speed Adjustment:
    • Set AI1 or AI2 terminals as analog input terminals to receive speed adjustment signals from an external potentiometer.
    • Set the P0-03 parameter to the corresponding analog input source (e.g., AI1 or AI2).
    • Adjust parameters such as P3-01 (torque boost) and P3-02 (torque boost cutoff frequency) as needed to achieve better speed adjustment performance.

V. Fault Code Meaning Analysis and Troubleshooting Methods

During operation, if the LC400E series inverter encounters a fault, it will immediately stop outputting and display the corresponding fault code. Users can quickly locate the problem and take corresponding measures based on the fault code. Below are the meanings and troubleshooting methods for some common fault codes:

  • Err01 (Inverter Unit Protection): Possible causes include output circuit short circuit, module overheat, etc. Solutions include checking and eliminating peripheral faults, cleaning the air duct, replacing the fan, etc.
  • Err02 (Acceleration Overcurrent): Possible causes include too short an acceleration time, low voltage, etc. Solutions include increasing the acceleration time, adjusting the voltage to the normal range, etc.
  • Err03 (Deceleration Overcurrent): Similar to acceleration overcurrent, possible causes include too short a deceleration time, low voltage, etc. Solutions include adjusting the deceleration time and voltage accordingly.
  • Err04 (Constant Speed Overcurrent): Possible causes include sudden load changes during operation, undersized inverter selection, etc. Solutions include eliminating sudden load changes, selecting an inverter with a higher power rating, etc.

In addition, there are various other fault codes, such as Err05 (Acceleration Overvoltage), Err06 (Deceleration Overvoltage), Err07 (Constant Speed Overvoltage), etc. Each fault code corresponds to specific possible causes and solutions. When encountering a fault, users should first refer to the fault information list in the manual for troubleshooting.

VI. Conclusion

The LCGK (ZTV) LC400E series high-performance vector inverter provides users with efficient and reliable automation solutions through its powerful functions and flexible control methods. Through this operation guide, users can better understand and use this series of inverters to achieve more precise and stable control effects. In practical applications, users should also consider specific application scenarios and requirements, reasonably set parameters, and regularly perform maintenance to ensure the long-term stable operation of the inverter.

Posted on by — Leave a comment

ENC INVERTER EDS1000 User Manual Usage Guide

I. Introduction to Inverter Panel Functions

The ENC INVERTER EDS1000’s panel integrates various control functions, allowing users to easily start, stop, and adjust the speed of the inverter. The main keys on the panel include:

ENC INVERTER EDS1000 Operation Panel Function Diagram
  • RUN: Forward operation key. Pressing this key will start the inverter to run forward at the set frequency.
  • STOP/RESET: Stop/Reset key. In normal operation, pressing this key will stop the inverter’s output; in fault mode, pressing this key will reset the inverter.
  • REV JOG: Reverse/Jog key. Depending on the setting of parameter F0.03, this key can be used as a reverse operation key or a jog operation key.
  • Analog Potentiometer: Used to manually adjust the inverter’s output frequency by rotating it, enabling speed control.

Steps to Achieve Panel Start/Stop and Speed Adjustment:

  1. Start the Inverter: Press the RUN key, and the inverter will start running at the currently set frequency and direction.
  2. Stop the Inverter: Press the STOP/RESET key, and the inverter will stop outputting.
  3. Speed Adjustment: Rotate the Analog Potentiometer on the panel to adjust the inverter’s output frequency in real-time, thereby achieving speed control.

II. Guide to Using the Simple PLC Function

The EDS1000 inverter provides a simple PLC function, allowing users to set different stages and corresponding times to automatically adjust the frequency and direction of the inverter within a cycle.

Terminal Connections:

  • FWD: Forward control terminal.
  • REV: Reverse control terminal.
  • COM: Common terminal, used in conjunction with the FWD or REV terminal.
  • X1-X8: Multifunctional input terminals, which can be used to set different stage controls.
ENC INVERTER EDS1000 Series Wiring Diagram

Parameter Settings:

  1. F4.00: Simple PLC operation settings. Select the operation mode as needed (e.g., stop after a single cycle, continuous cycle, etc.).
  2. F4.01-F4.14: Set the frequency, direction, and operation time for each stage. For example, F4.01 sets the frequency and direction for the first stage, and F4.02 sets the operation time for the first stage.

Implementation Steps:

  1. Set the frequency, direction, and operation time for each stage through the F4 group parameters based on actual requirements.
  2. Connect the FWD and REV terminals to the corresponding control signals to control the forward and reverse rotation of the inverter.
  3. Connect the X1-X8 multifunctional input terminals as needed to trigger different stages.
  4. Start the inverter, and the simple PLC function will automatically adjust the inverter’s frequency and direction according to the set stages and times.

III. Setting the Swing Frequency Function

The swing frequency function is a special variable frequency operation mode that periodically varies the output frequency of the inverter within a certain range by setting parameters such as swing frequency amplitude and period.

Parameter Settings:

  • F6.00: Swing frequency function selection. Set to 1 to enable the swing frequency function.
  • F6.01: Swing frequency operation mode. Select the swing frequency input mode (automatic or manual) and amplitude type (variable amplitude or fixed amplitude).
  • F6.02: Swing frequency amplitude. Set the amplitude of the swing frequency.
  • F6.03: Jump frequency. Set the jump frequency at the start of swing frequency.
  • F6.04: Swing frequency period. Set the time for one complete cycle of swing frequency.

Setting Steps:

  1. Set parameter F6.00 to 1 to enable the swing frequency function.
  2. Set parameter F6.01 as needed, selecting the swing frequency operation mode and amplitude type.
  3. Set parameter F6.02 to determine the amplitude of the swing frequency.
  4. Adjust the jump frequency and swing frequency period by setting parameters F6.03 and F6.04 as needed.
  5. Start the inverter, and the swing frequency function will operate according to the set parameters.

IV. Fault Codes and Handling Methods

The EDS1000 inverter provides extensive fault codes to help users quickly locate and resolve faults. Below are some common fault codes, their meanings, and handling methods:

  • E001: Overcurrent during inverter acceleration. Possible causes include too short an acceleration time, an inappropriate V/F curve, etc. Handling methods include extending the acceleration time, adjusting the V/F curve, etc.
  • E002: Overcurrent during inverter deceleration. Possible causes include too short a deceleration time, potential energy load or large inertia load, etc. Handling methods include extending the deceleration time, increasing external energy dissipation braking components, etc.
  • E008: Inverter overload. Possible causes include too short an acceleration time, excessive DC braking, etc. Handling methods include extending the acceleration time, reducing the DC braking current, etc.
  • E010: Inverter overheat. Possible causes include blocked air ducts, excessively high ambient temperature, etc. Handling methods include cleaning the air ducts, improving ventilation conditions, etc.
  • E013: Inverter module protection. Possible causes include instantaneous overcurrent of the inverter, phase-to-phase or ground short circuit in the output three-phase, etc. Handling methods include checking and reconnecting wires, replacing damaged components, etc.

When the inverter encounters a fault, users should first check the possible causes based on the fault code and troubleshoot according to the provided handling methods. If the issue cannot be resolved, users should promptly contact the manufacturer or a professional technician for assistance.

Conclusion

The ENC INVERTER EDS1000 User Manual provides a detailed usage guide, covering panel function introductions, simple PLC function usage, swing frequency function settings, and fault code handling methods. By carefully reading the manual and following the guide, users can fully leverage the inverter’s capabilities to achieve efficient and stable variable frequency control.

Posted on by — Leave a comment

Instruction Guide and Fault Handling for IS620P Series Servo System by Inovance

Inovance IS620P Series Servo System Instruction Guide

1. Setting Up Speed Mode with External Terminal Start and Potentiometer Speed Regulation

Parameter Settings

To configure the Inovance IS620P series servo system for speed mode control with external terminal start and potentiometer speed regulation, the following parameters need to be set:

  • H02-00: Set to 0 to select speed control mode.
  • H06-00: Set to 1 to select AI1 as the speed command source. If AI2 is used, set to 2.
  • H06-02: Set to 0 to select the main speed command A as the speed source.
  • H03-50 to H03-59: Configure the offset, gain, and other parameters of the AI1 channel according to the potentiometer’s voltage range to ensure a linear relationship between the potentiometer’s output voltage and the speed command.
  • H06-05 and H06-06: Set the acceleration and deceleration times for the speed command to ensure smooth start and stop.

Terminal Connections

  • AI1 Terminal: Connect the output of the potentiometer to receive the speed regulation signal.
  • DI1 Terminal: Set to servo enable (FunIN.1: S-ON) and connect to an external start signal.
  • Other DI Terminals: Configure other functions as needed, such as direction control and external reset.

2. Jog Operation

Parameter Settings

  • H06-04: Set the jog speed, typically in rpm.
  • H0D-11: Jog test run function entry code, which allows jog test runs to be performed through the panel settings.

Operation Steps

  1. Access the parameter settings interface through the panel.
  2. Set H06-04 to the desired jog speed.
  3. Use the jog buttons on the panel or activate jog operation through external DI terminals (such as FunIN.18 and FunIN.19).
  4. Control the direction and stopping of the jog operation through the panel or external signals.

3. CANOPEN Communication Setup

Hardware Connection

  • Connect the CAN interface of the servo drive to the CAN interface of the upper computer using shielded twisted pair cables.
  • Ensure that the shielding layer of the connecting cable is properly grounded to reduce interference.

Parameter Settings

  • H0C-00: Set the servo axis address to ensure each drive has a unique address.
  • H0C-08: Set the CAN communication rate to match the upper computer.
  • H0C-09: Enable communication VDI.
  • H17 Group Parameters: Configure virtual DI and DO functions as needed.
er.630 fault

Fault Code Meanings and Handling Methods for Inovance Servo IS620P Series

Fault Code er.630

Meaning

The er.630 fault code indicates motor stall overtemperature protection. When the motor stalls due to excessive load or mechanical obstruction during operation, and the motor temperature rises to a certain level, the servo drive will report this fault.

Solution

  1. Check Mechanical Load: Confirm whether there is any obstruction or excessive load in the mechanical part and address it promptly.
  2. Adjust Gain Parameters: Adjust the speed loop and position loop gain parameters according to the mechanical load to prevent the motor from stalling due to excessive gain.
  3. Increase Acceleration and Deceleration Time: Increase the settings of H06-05 and H06-06 to make the motor start and stop more smoothly, reducing the possibility of stalling.
  4. Check Motor and Drive Connections: Ensure that the connections between the motor and the drive are correct to avoid stalling caused by wiring errors.
  5. Monitor Motor and Drive Status: Use the Inovance drive debugging platform to monitor the motor’s operating status and the drive’s output commands to identify any anomalies.
IS620P Huichuan servo physical picture

If the above methods fail to resolve the issue, it may be necessary to replace the servo drive or motor with a higher capacity to accommodate the current load demand. Additionally, when handling faults, ensure safe operation to prevent personnel injury or equipment damage.

By following the above setup and fault handling methods, users can effectively use and maintain the Inovance IS620P series servo system, ensuring its stable and efficient operation.

Posted on by — Leave a comment

MIKOM Inverter MV Series User Guide and ER.03 Fault Cause Analysis and Solution

I. Introduction to MIKOM Inverter MV Series Operation Panel Functions

The MIKOM Inverter MV series features a comprehensive operation panel with LED display, indicators, multi-function MK key, programming keys, increment/decrement keys, stop/reset key, and run key.

Mikom inverter physical picture

1. LED Display Area

  • Displays current set frequency, output frequency, output voltage, output current, and other parameters.

2. Indicators

  • FWD: Forward/Reverse Indicator. Lit indicates reverse operation; off indicates forward operation or stop.
  • COMD: Command Channel Indicator. Lit indicates operation panel control; flashing indicates serial communication control; off indicates terminal control.
  • ALM: Fault Indicator. Lit indicates fault status; flashing indicates alarm status.
  • RUN: Run Status Indicator. Lit indicates running; off indicates stop.

3. Function Keys

  • MK Key: Multi-function key, whose function is defined by parameter P50.03.
  • Programming Key: Enters or exits the menu.
  • Increment/Decrement Keys: Increment or decrement data or function codes.
  • Stop/Reset Key: Stops operation during running and resets during fault alarm.
  • Run Key: Initiates operation in keyboard operation mode.

4. Restoring Factory Defaults

  • Set parameter P50.20 to 22, then press the run key to restore factory defaults.

5. Panel Start/Stop and Speed Adjustment Settings

  • Set P00.01 to 0 to select the operation panel control command channel.
  • Use the increment and decrement keys on the operation panel for speed adjustment.
Mikom inverter has an ER.03 fault

II. Terminal Start/Stop and Potentiometer Speed Adjustment Settings

1. Terminal Connections

  • Terminals to be connected include: run command terminals (e.g., FWD, REV), speed reference terminals (e.g., AI1, AI2), and common terminals (e.g., COM).

2. Parameter Settings

  • Set P00.01 to 1 to select the terminal run command channel.
  • Set P00.02 to the corresponding analog input channel (e.g., AI1 given).
  • Configure the functions of each terminal as needed in P10 group parameters.

3. Speed Adjustment Settings

  • Connect an external potentiometer to the speed reference terminal (e.g., AI1) and common terminal (e.g., COM) to adjust the speed by turning the potentiometer.

III. Fault Codes and ER.03 Fault Analysis

1. Fault Codes

The MIKOM Inverter MV series has comprehensive fault protection functions. Common fault codes include:

  • ER.01: Overcurrent Protection
  • ER.02: Overvoltage Protection
  • ER.03: Constant Speed Overcurrent
  • ER.04: Undervoltage Protection
  • ER.05: Overload Protection
  • ER.06: Overheat Protection
  • ER.07: Module Protection
  • ER.08: Phase Loss Protection
  • ER.09: External Reference Lost
  • ER.10: Excessive Speed Deviation

2. ER.03 Fault Analysis

ER.03 indicates a constant speed overcurrent fault, typically occurring when the inverter’s output current exceeds the rated current limit. This fault can be caused by:

  • Excessive motor load or mechanical blockage.
  • Incorrect motor parameter settings, leading to excessive inverter output current.
  • Inverter internal drive board fault, such as poor IGBT conduction or defective drive optocouplers.

3. Handling and Repair Methods

  • Check Load and Mechanical Parts: Ensure the motor load is normal and there is no mechanical blockage.
  • Check Motor Parameter Settings: Ensure motor parameters (e.g., rated power, rated current) are set correctly.
  • Check Drive Board: If the above two items are normal, the fault may be in the inverter’s internal drive board. Professional maintenance personnel are required for inspection and repair, replacing damaged IGBTs or drive optocouplers as necessary.

When handling ER.03 faults, always ensure power-off operation to avoid electrical shock hazards. Regular maintenance and inspection of the inverter are recommended to promptly identify and address potential faults, ensuring the normal operation of the inverter.

The MIKOM Inverter MV series is widely used in multiple industries due to its high performance and reliability. By correctly setting and operating panel functions, reasonably wiring and configuring parameters, and promptly and effectively handling faults and maintenance, the performance advantages of the inverter can be fully utilized, improving production efficiency and equipment reliability.

Posted on by — Leave a comment

Understanding and Solving A5001 Alarm Fault in ABB ACS510/ACS550/ACH550 Series Drives

When using ABB’s ACS510, ACS550, and ACH550 series of Drives, users may encounter the “A5001” alarm fault. This fault typically indicates that there is no response from the drive, meaning the operator panel is unable to read information from the main board despite being powered on and displaying. This article will provide a detailed analysis of the A5001 alarm fault based on ABB’s ACS510 manual and practical experience, along with targeted solutions.

ACS510 generates A5001 alarm

I. Overview of A5001 Alarm Fault

When the ABB ACS510/ACS550/ACH550 series of drives displays the “A5001” alarm, the operator panel usually shows this error code, and pressing any button has no effect. According to the ABB manual, the A5001 alarm represents “No Response from Drive,” indicating that although the operator panel is powered on and displaying, it is unable to communicate with the main board.

II. Analysis of Fault Causes

1. Operator Panel Failure

The operator panel itself may have issues, such as damage to the communication interface with the main board. In this case, even though the operator panel is powered on and displaying, it cannot exchange data with the main board.

2. Connection Cable Issues

The connection cable between the operator panel and the main board uses a network cable format. If the connectors on the cable are not properly seated or the cable is internally damaged, communication will be interrupted.

3. Main Board Failure

Main board failures are also a common cause of the A5001 alarm. Damage to the CPU chip or other key components on the main board will prevent it from functioning normally, thereby disrupting communication with the operator panel.

4. Fan Failure

If the fan is damaged or not rotating, it may affect the operating voltage of the main board, causing it to malfunction. While this scenario is less common, it still needs to be considered.

5. Power Board Issues

Although less frequently encountered in practice, abnormal power supply from the power board can also trigger the A5001 alarm. In such cases, the 10VDC and 24VDC voltages on the power board can be measured to confirm its functionality.

Internal diagram of ABB VFD

III. Fault Solutions

1. Replace the Operator Panel

If the operator panel itself is suspected to be the problem, a spare operator panel can be tried. Before replacement, ensure that the new panel is compatible with the inverter model.

2. Check and Replace the Connection Cable

Inspect the connection cable between the operator panel and the main board for any damage. If the cable is damaged or the connectors are not properly seated, replace the cable or remake the connectors. To rule out cable issues, the operator panel can be directly connected to the main board’s socket for testing.

3. Replace the Main Board

If it is confirmed that the main board is faulty, it needs to be replaced. Before replacing the main board, back up the parameter settings on the original board and reconfigure them on the new board to ensure the inverter functions normally.

4. Check and Replace the Fan

If fan failure is suspected, temporarily disconnect the fan’s working plug and conduct a power-on test. If the fault disappears after removing the fan, it indicates that the fan is indeed defective and needs to be replaced.

5. Check the Power Board

Although less common, power board issues cannot be ruled out. The 10VDC and 24VDC voltages on the power board can be measured to confirm its normal operation. If abnormal voltages are detected, further inspection of the power board or contact with professional maintenance personnel is recommended.

ABB VFD fan replacement

IV. Conclusion

When encountering the A5001 alarm fault in ABB’s ACS510/ACS550/ACH550 series of drives, users should first preliminarily diagnose the fault cause based on the fault symptoms and manual content. Then, they can follow the solutions provided in this article to troubleshoot and resolve the issue step by step. During troubleshooting, safety precautions should be taken to avoid further damage to the inverter. Additionally, users are advised to regularly maintain and service the inverter to reduce the likelihood of faults occurring.

Through the detailed analysis and solutions provided in this article, we hope to help users better understand and handle the A5001 alarm fault in ABB’s ACS510/ACS550/ACH550 series of drives, ensuring their normal operation and production efficiency.