Month: November 2024

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Shenzhen SHZHD Inverter V680 Series Operation Guide and E10 Fault Handling

Shenzhen SHZHD Inverter V680 Series Operation Guide and E10 Fault Handling

I. Operation Panel Function Introduction, Parameter Factory Reset, and Password Management

SHZHD INVERTER V680

1. Operation Panel Function Introduction

The operation panel of the Shenzhen SHZHD Inverter V680 series provides an intuitive operation interface, allowing users to set various parameters and operate the inverter through buttons and displays on the panel. The main functions of the panel include:

  • Display Area: Displays current set frequency, output frequency, current, voltage, and other parameters.
  • Function Keys: Such as MENU, ENTER, △, ▽, used for entering menus, confirming settings, and adjusting parameters.
  • Run Key: Starts and stops the inverter.
  • Fault Indicator: When the inverter malfunctions, the corresponding indicator light will illuminate, prompting the user to check the fault.

2. Parameter Factory Reset

To restore the inverter’s parameters to their factory defaults, follow these steps:

  1. Enter the menu interface and find the “Parameter Initialization” option.
  2. Select “Restore Factory Parameters” and confirm execution. At this point, all parameters except motor parameters will be restored to their factory settings.

3. Adding and Removing Passwords

To protect parameters from being modified casually, users can set passwords for the inverter.

  • Adding a Password: Enter the “User Password” setting, input the desired password, and confirm to save.
  • Removing a Password: Re-enter the “User Password” setting and set the password to 0 to remove password protection.

II. Torque Control and Vector Control

1. Torque Control

Torque control is a special control mode that allows users to directly set the output torque of the inverter instead of indirectly controlling the torque by setting the frequency. This control mode is very useful in situations where precise control of the load torque is required.

  • Setting Method: First, select “Torque Control” in the control mode. Then, choose the torque setting source through the corresponding parameter (such as A0-01), which can be the keyboard, analog input, communication, etc. Finally, set the desired torque value through parameters such as A0-03.

2. Vector Control

Vector control is a high-performance control method that achieves high-precision speed and torque control by precisely controlling the motor’s current and magnetic flux.

  • Optimizing Parameters: To obtain better vector control performance, users need to adjust related parameters based on the actual load conditions, such as the speed loop proportional gain (P2-00, P2-03) and speed loop integral time (P2-01, P2-04). The adjustment of these parameters requires certain professional knowledge and experience.

III. Terminal Start/Stop and Potentiometer Speed Regulation

1. Terminal Start/Stop

Controlling the start and stop of the inverter through external terminals is a commonly used control method. Users need to set the control mode of the inverter to “Terminal Control” and wire it correctly.

  • Wiring Terminals: Typically include the forward start terminal (e.g., DI1), reverse start terminal (e.g., DI2), and stop terminal (e.g., DI3).
  • Parameter Settings: Select “Terminal Command Channel” in P0-02 and set the corresponding terminal functions.

2. Potentiometer Speed Regulation

Potentiometer speed regulation is a simple speed regulation method where users can change the set frequency of the inverter by rotating the potentiometer, thereby achieving speed regulation.

  • Wiring Terminals: Connect the output end of the potentiometer to the analog input terminal of the inverter (e.g., AI1).
  • Parameter Settings: Select “Analog AI1 Setting” as the frequency source in P0-03.
E10 FAULT

IV. E10 Fault Handling

1. On-site Handling

The E10 fault typically indicates an overload of the inverter. When an overload fault occurs, users should first check if the load is too heavy or if the motor is stalled. If the load is normal, try increasing the inverter’s acceleration and deceleration times to reduce the impact on the motor.

2. Maintenance Handling

If on-site handling fails to resolve the issue, it may be necessary to disassemble the inverter for maintenance. During the maintenance process, focus on the following aspects:

  • Motor and Load: Confirm whether the motor and load are normal and free from mechanical faults or obstructions.
  • Inverter Parameters: Check whether the inverter’s overload protection parameters (such as P9-00, P9-01) are set reasonably.
  • Hardware Faults: If the parameter settings are normal and the load is without abnormality, it may be a hardware fault within the inverter, such as damaged power devices or poor heat dissipation. At this point, professional maintenance personnel should be sought for assistance.

Conclusion

The Shenzhen SHZHD Inverter V680 series is a powerful and flexible inverter product. Through this guide, users can better understand the inverter’s operation panel functions, parameter setting methods, the application of torque control and vector control, and common fault handling methods. In practical applications, users should configure parameters and control modes based on specific needs and load conditions to ensure stable operation and high performance of the inverter.

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Kingda Inverter V380 Series User Manual Operation Guide

Kingda Inverter V380 Series User Manual Operation Guide

I. Introduction to Inverter Operation Panel Functions and Factory Reset

The Kingda Inverter V380 series features a versatile operation panel with the following main keys:

  • Run/Stop Key: Used to start or stop the inverter.
  • Forward/Reverse Key: Used to control the motor’s forward and reverse rotation, respectively.
  • Stop/Fault Reset Key: Used to reset or stop the inverter in case of a fault.
  • Return Key: Used to switch between monitoring modes or return to the previous state.
  • Confirm Key: Confirms the current status or parameter and enters the next level of the function menu.
  • Data Modify Key: Used to modify function codes or parameters.
  • Shift Key: Used to move the cursor position when setting parameters.
Kingda Inverter V380 Operation Panel

Factory Reset:

  • To restore factory settings, enter the parameter settings interface, find the P0.03 parameter (Parameter Initialization), set it to 1, and then press the confirm key to execute the initialization. This operation will clear all user-defined parameters, and the inverter will revert to its factory default settings.

Carrier Frequency and Carrier Characteristic Parameters:

  • Carrier Frequency: Refers to the frequency of the PWM (Pulse Width Modulation) signal within the inverter, affecting the harmonic content of the output current and motor noise levels. A higher carrier frequency reduces harmonic content but increases switching losses, potentially leading to increased inverter heat generation.
  • Carrier Characteristic Parameter (P0.12): Controls whether the carrier frequency changes with the output frequency. When set to 0, the carrier frequency does not change with the output frequency; when set to 1, the carrier frequency increases with the output frequency, helping to reduce noise and vibration at lower frequencies.
  • Setting Carrier Frequency: Enter the parameter settings interface, find the P0.11 parameter (Carrier Frequency), and adjust its value according to actual needs, typically ranging from 0.8 to 15.0 KHz.

II. Terminal Start/Stop and External Potentiometer Speed Regulation Settings

Terminal Start/Stop:

  • Wiring: Connect external control signals to the inverter’s DI (Digital Input) terminals. Typically, the forward start signal is connected to DI1, the reverse start signal to DI2, and the stop signal to DI3 (or a combination of states shared by DI1 and DI2).
  • Parameter Settings: Enter the parameter settings interface and set P1.05 (Run Command Channel) to 1 (Terminal Control Start/Stop).
Kingda Inverter V380

External Potentiometer Speed Regulation:

  • Wiring: Connect the output of the external potentiometer to the inverter’s AI1 (Analog Input 1) terminal. The sliding end of the potentiometer is used to adjust the output voltage, thereby controlling the inverter’s output frequency.
  • Parameter Settings: Enter the parameter settings interface, set P1.00 (Main Frequency Channel A Selection) to 3 (Panel Potentiometer), and set P2.00 and P2.01 to the lower and upper voltage limits of AI1 input, respectively.

III. Modbus Protocol Settings and PID Control via Siemens PLC (S7-200)

To achieve PID control (e.g., single-pump constant pressure water supply) of the inverter via a Siemens PLC (S7-200) using the Modbus protocol, the following settings are required:

  • Modbus Parameter Settings:
    • Enter the parameter settings interface, set the units place of P9.00 (Communication Settings) to the corresponding baud rate (e.g., 4 for 9600 bps), and the tens place to the data format (e.g., 0 for no parity).
    • Set P9.01 (Device Address) to the Modbus address of the inverter.
    • Ensure P9.04 (Communication Timeout Fault Detection Time) is set reasonably to avoid communication interruptions.
  • PID Control Parameter Settings:
    • Enter the parameter settings interface and enable the built-in PID control (P8.00 set to a non-zero value).
    • Set the PID setpoint and feedback channels (P8.01), typically selecting the external voltage signal AI1 as the feedback channel.
    • Adjust PID proportional constant (P8.07), integral constant (P8.08), and other parameters according to control requirements.
  • PLC Programming:
    • Write a Modbus communication program in the Siemens PLC (S7-200) to read the current status of the inverter and send PID setpoints.
    • Write a PID control algorithm program to adjust the setpoint based on the feedback signal, achieving control objectives such as constant pressure water supply.

IV. Fault Code Analysis and Solutions

The Kingda Inverter V380 series features comprehensive fault protection. When a fault occurs, the inverter displays the corresponding fault code. Below are some common fault codes, their analysis, and solutions:

  • EC.01: Overcurrent during acceleration. Possible causes include too short an acceleration time, an inappropriate V/F curve, etc. Solutions include extending the acceleration time, adjusting the V/F curve, etc.
  • EC.02: Overcurrent during deceleration of the inverter. A possible cause is too short a deceleration time. The solution is to increase the deceleration time.
  • EC.03: Overcurrent during inverter operation or stoppage. Possible causes include sudden load changes, low grid voltage, etc. Solutions include reducing load fluctuations and checking the power supply voltage.
  • EC.04 to EC.07: Related to overvoltage faults, possible causes include abnormal power supply voltage, improper deceleration time settings, etc. Solutions include checking the power supply voltage and adjusting the deceleration time.
  • EC.12 and EC.13: Indicate inverter and motor overload, respectively. Possible causes include excessive load, too short an acceleration time, etc. Solutions include reducing the load and extending the acceleration time.

For other fault codes, refer to the Fault Diagnosis and Countermeasures section of the user manual for detailed analysis and solutions. When troubleshooting, ensure that the inverter is powered off and take necessary safety measures.

V. Conclusion

This document provides a detailed introduction to the operation guide of the Kingda Inverter V380 series, including the operation panel function introduction, factory reset method, carrier frequency and carrier characteristic parameter settings, terminal start/stop and external potentiometer speed regulation settings, Modbus protocol and PLC PID control settings, as well as fault code analysis and solutions. With this guide, users can better understand and utilize this inverter to achieve efficient and stable motor control.

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User Manual and Operating Guide for Hitachi Inverter SJ300


I. Basic Operation and Monitoring Functions

  1. Panel Setting and Monitoring
    Setting to Display Current, Bus Voltage, and Frequency

Display Current: First, enter the monitoring mode via the panel buttons (typically by selecting the monitoring mode with the “FUNC” key). In monitoring mode, use the up and down arrow keys to browse through different monitoring parameters, find the current monitoring item, and confirm.
Display Bus Voltage: Similarly, in monitoring mode, use the up and down arrow keys to find the bus voltage monitoring item and confirm.
Display Frequency: Frequency is one of the most commonly used monitoring parameters and is usually directly displayed on the main interface of the monitoring mode. If not displayed, select the frequency monitoring item with the arrow keys.
Monitoring Terminal Status

Enter monitoring mode, then select “Smart Input Terminal Status” or “Smart Output Terminal Status” for monitoring. These statuses include the switching state of the terminals, signal voltage, etc.
Panel Start/Stop and Speed Adjustment

Functional diagram of the operation panel for Hitachi inverter SJ300.

Start and Stop: In standard setting mode, start the inverter with the “RUN” key and stop it with the “STOP/RESET” key.
Speed Adjustment: Speed adjustment is typically achieved by changing the frequency setting value. On the panel, use the up and down arrow keys to adjust the frequency setting value, then press the “Store” key to confirm.
II. Multi-Speed Function Setting

  1. Setting Multi-Speed
    Assuming four speeds are needed, namely 10Hz, 20Hz, 40Hz, and 50Hz, the specific steps are as follows:

Wiring:
Connect external control signals (such as switch signals) to the inverter’s multi-speed control terminals (such as FW, 8, 7, 6, etc.).
Ensure correct connection of the control signal power supply and grounding.
Parameter Setting:
Enter standard setting mode and find parameters related to multi-speed control (such as A038, A039, etc.).
Set A038=00 (indicating external terminal control for multi-speed).
Set A039=04 (indicating 4-speed control).
Set the corresponding frequency values for the four speeds in the “F001” parameter: F001=10Hz (first speed), A020=20Hz (second speed), A220=40Hz (third speed), A320=50Hz (fourth speed).
III. Communication Protocol Setting

Standard wiring diagram for Hitachi inverter SJ300.
  1. Communication with Mitsubishi FX2N Series PLC
    Communication Method: Assuming RS485 communication is used.
    Parameter Setting:
    In the inverter, set C070=03 (select RS485 communication).
    Set C071 to the desired baud rate (e.g., C071=04 for 4800bps).
    Set C072=1 (8 data bits).
    Set C073=7 (no parity check).
    Set C074=0 (1 stop bit).
    On the PLC side, configure the corresponding RS485 communication parameters to match the inverter.
    IV. Simple Analysis and Handling of Fault Codes
  2. Common Fault Codes
    E02: Overcurrent Alarm. Possible causes include excessive motor load, motor stall, etc. Troubleshooting includes checking motor load, checking for motor stall, etc.
    E03: Overload Alarm. Possible causes include the motor operating overloaded for a long time. Troubleshooting includes reducing the load, increasing motor capacity, etc.
    E05: Overvoltage Alarm. Possible causes include excessively high input voltage. Troubleshooting includes checking if the input voltage is normal, adding input voltage protection, etc.
  3. Handling Steps
    Check the Alarm Code: When the inverter alarms, first check the alarm code displayed on the panel.
    Analyze Possible Causes: Based on the alarm code and site conditions, analyze possible fault causes.
    Take Measures: Based on the analysis results, take corresponding troubleshooting measures.
    Reset the Inverter: After troubleshooting, press the “STOP/RESET” key to reset the inverter and restart it.
    V. Summary

The Hitachi Inverter SJ300 series user manual provides detailed operating instructions and parameter setting methods. By carefully reading the manual and following the guidelines, users can easily monitor, control, and troubleshoot the inverter. Particular attention should be paid to correct parameter configuration and wiring accuracy when setting the multi-speed function and communicating with PLCs. Proper use of the inverter can significantly improve the operational efficiency and stability of the motor system.

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Operation Guide for Hitachi Inverter SJH300 Series User Manual

I. Introduction to Operation Panel Functions, Factory Default Reset, and Password Management

The Hitachi Inverter SJH300 series features an intuitive operation panel that integrates various functions for easy configuration and monitoring. The operation panel includes:

Functional Diagram of the Operation Panel for Hitachi Inverter SJH300
  1. Operation Panel Function Introduction:
    • Digital Operator (OPE-S): The standard-equipped digital operator provides a user-friendly interface for setting parameters, monitoring operating conditions, and controlling the inverter. Key functions include setting output frequency, selecting operation direction, and initiating start/stop commands.
    • Monitor Modes: The panel displays various monitor modes, such as output frequency, output current, operation direction, and alarm status, to provide real-time feedback on the inverter’s performance.
  2. Resetting to Factory Defaults:
    • To restore the inverter to its factory default settings, you need to navigate to the appropriate parameter (typically b084) in the function mode and set it to 01 for data initialization or 02 for both trip history clear and data initialization. This action resets all parameters to their default values, effectively restoring the inverter to its out-of-the-box state.
  3. Password Management:
    • Setting a Password: To set a password for parameter access, use the C070 parameter to select the data command mode (e.g., 03 for RS485 communication). Then, configure the relevant communication parameters (such as transmission speed, code, bit, and parity) to establish a secure communication channel.
    • Eliminating a Password: To remove the password, simply reset the C070 parameter to its default value (02 for operator mode), which disables password protection and allows unrestricted access to all parameters.
Standard wiring diagram for Hitachi Inverter SJH300 series.

II. Terminal Start/Stop, Forward/Reverse Control, and External Potentiometer Speed Adjustment

The Hitachi Inverter SJH300 series offers flexible control options, including terminal start/stop, forward/reverse control, and external potentiometer speed adjustment. Here’s how to configure these features:

  1. Terminal Start/Stop and Forward/Reverse Control:
    • Wiring: Connect the start (FW) and stop (RV) terminals to the appropriate control signals. For forward/reverse control, you may need to assign specific intelligent input terminals (e.g., terminals 7, 8 for forward/reverse commands).
    • Parameter Setting:
      • Set A002 to 01 to select terminal operation command.
      • Configure F004 to select the desired operation direction (00 for forward, 01 for reverse).
      • If using intelligent input terminals for forward/reverse control, assign the corresponding terminals (e.g., terminals 7, 8) and set the appropriate function codes (C001-C008).
  2. External Potentiometer Speed Adjustment:
    • Wiring: Connect the external potentiometer (typically a 10kΩ linear potentiometer) across the O-L (0-10V) terminals. Ensure proper grounding and shielding to avoid noise interference.
    • Parameter Setting:
      • Set A001 to 01 to select terminal frequency command.
      • Configure A011 (O start) and A012 (O end) to define the minimum and maximum output frequencies corresponding to the potentiometer’s minimum and maximum resistance values.
      • Adjust A013 (O start rate) and A014 (O end rate) if linear adjustment is not achieved directly with the potentiometer.

By following these steps, you can effectively configure the Hitachi Inverter SJH300 series for terminal-based start/stop and forward/reverse control, as well as external potentiometer speed adjustment, to suit your specific application requirements.

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Analysis, Types, and Maintenance Solutions for Delta Inverter GFF Fault

I. Meaning and Internal Mechanism of Delta Inverter GFF Fault

When a Delta inverter reports a “GFF” fault code, it indicates a “Ground Fault” (GFF) has occurred at the output terminal. This fault typically involves issues with the output circuit, such as damage to the IGBT, a short circuit in the output, or problems with the driver circuit, particularly when using PC929 optocouplers.

Physical picture of Delta INVERTER MS300 series

II. Analysis of the GFF Fault Scenario Described

In the scenario provided, the Delta inverter reports a GFF fault immediately upon connecting the motor, but the fault disappears when the motor wires are disconnected and the inverter is started alone. This suggests that the issue lies with the motor or the connection between the motor and the inverter, rather than the inverter itself.

Possible Causes:

  1. Motor Wiring Issues:
    • Short circuit or ground fault in the motor wiring.
    • Poor connection or loose wires at the motor terminals.
  2. Motor Problems:
    • Internal short circuit or ground fault within the motor.
    • Insulation failure or damage in the motor windings.
  3. External Interference:
    • Electromagnetic interference from nearby equipment affecting the inverter’s output circuit.
  4. IGBT or Driver Circuit Damage:
    • Although less likely in this case (since the fault disappears without the motor), damage to the IGBT or driver circuit could still be a factor if there are underlying issues with the inverter’s output stage.
b4GFF fault

III. Steps for Troubleshooting and Maintenance

  1. Check Motor Wiring:
    • Ensure all motor wires are properly connected and tightened.
    • Inspect the wires for any signs of damage, wear, or short circuits.
  2. Insulation Resistance Test:
    • Perform an insulation resistance test on the motor to check for insulation failure.
  3. Disconnect and Reconnect Motor:
    • Disconnect and then reconnect the motor wires to ensure a good connection.
    • Use a multimeter to test for continuity and shorts between the motor wires and ground.
  4. Isolate the Motor:
    • Try running the inverter with a different motor (if available) to determine if the fault lies with the motor or the inverter.
  5. Check Inverter Output Circuit:
    • Inspect the inverter’s output circuit for any signs of damage, particularly around the IGBTs and driver circuitry.
    • Replace any damaged components if necessary.
  6. Consult the Manual and Technical Support:
    • Refer to the Delta Inverter manual for more detailed troubleshooting steps and fault codes.
    • Contact Delta technical support for assistance if the issue cannot be resolved.

IV. Conclusion

The GFF fault reported by the Delta inverter is likely related to the motor or its connection to the inverter. By systematically checking the motor wiring, performing insulation resistance tests, and isolating the motor, the root cause of the fault can be identified and resolved. If the fault persists, further inspection of the inverter’s output circuit may be necessary.