Year: 2024

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User Guide for SAJ PDG10 Series Inverter

I. Introduction to Operation Panel Functions

1. Panel Display Settings

On the operation panel of the SAJ PDG10 series inverter, you can view the current actual pressure and frequency in real-time. To set the panel to display the current actual pressure and frequency, you can use the “SHIFT” button to cycle through the display options. In the running state, pressing the “SHIFT” button allows you to toggle between running frequency, output current, set pressure, and feedback pressure.

PDG10 frequency converter standard wiring diagram

2. Leakage Coefficient Function and Adjustment

The leakage coefficient (F0.04) is used to adjust issues where the inverter fails to enter sleep mode due to pipeline leakage. When there is leakage in the pipeline, the inverter may not enter sleep mode due to continuous minimal flow. At this point, the leakage coefficient can be adjusted to optimize the sleep function. The greater the leakage, the smaller this coefficient should be set. The default value is 5.0 seconds, with an adjustable range of 0.0 to 100.0 seconds and a minimum adjustment unit of 0.1 seconds.

3. Anti-Freezing and Rust-Proof Function and Settings

The anti-freezing and rust-proof function (F0.03) is used to protect the water pump from damage caused by low temperatures. When this function is enabled, the inverter automatically adjusts the water pump’s operating frequency based on the set parameters to prevent damage from low temperatures. This function has two setting options: timing by seconds or minutes. Simultaneously, the anti-freezing operating frequency (F0.12), anti-freezing operating time (F0.13), and anti-freezing operation interval (F0.14) need to be set.

4. Sensor Channel Selection and Range Setting

The inverter supports two analog input channels (AI1 and AI2) for receiving pressure sensor signals. The sensor channel (AI1, AI2, or the maximum/minimum value between them) can be selected through parameter F0.09. At the same time, parameter F0.08 needs to be set according to the actual pressure sensor range used to ensure that the inverter can correctly interpret sensor signals.

II. Single Pump Control Wiring and Parameter Settings

1. Wiring Instructions

In single pump control scenarios, the inverter wiring is relatively simple. Primarily, the power supply needs to be connected to the R, S, T three-phase power input terminals, the motor to the U, V, W output terminals, and the grounding terminal should be reliably grounded. If external control signals (such as start/stop, fault reset, etc.) are required, the corresponding control wires should be connected to DI1, DI2, and other digital input terminals.

2. Parameter Setting Steps

  • Step 1: Set the sensor range (F0.08) and feedback channel (F0.09).
  • Step 2: Set the pipe network pressure (F0.00) according to actual needs.
  • Step 3: Choose the start mode (F0.05), such as keyboard start, terminal start, or communication control start.
  • Step 4: Set the feedback type for AI1 or AI2 channels (F2.00 or F2.02) based on the sensor type.
  • Step 5: If necessary, further adjust parameters such as acceleration time (F0.18) and deceleration time (F0.19) to optimize water pump performance.
PDG10 frequency converter one to two timed rotation wiring diagram

III. Realization of One-to-Two Timed Alternating Control

1. Wiring Instructions

In one-to-two timed alternating control, an additional power-frequency pump and its control circuit need to be connected. The primary wiring includes connecting the inverter’s output terminals U, V, W to the variable-frequency pump motor, the power-frequency power supply to the power-frequency pump motor, and using contactors and relays to control the circuit to realize the switching between the variable-frequency pump and the power-frequency pump. The specific wiring diagram can be found on page 68 of the manual.

2. Parameter Settings

  • F0.20: Set to 7 to enable one-to-two mode.
  • F1.08: Set to 1 to select alternating variable-frequency pump mode.
  • F0.05: Set to 1 to enable terminal start mode (if communication control start is required, set to 2).
  • F1.09-F1.15: Set parameters such as pump-on pressure deviation, pump-on delay time, pump-off pressure deviation, and pump-off delay time according to actual needs.
  • F3.12 and F3.13: Set the sleep holding frequency and sleep detection frequency to optimize sleep performance.

3. Control Logic

When the pipe network pressure drops below the set value, the inverter first starts the variable-frequency pump and accelerates it. When the variable-frequency pump operates at the upper limit frequency but still cannot meet the pressure demand, it automatically switches to the power-frequency pump. After the set alternation time, the system switches back to the variable-frequency pump, realizing timed alternation control between the two pumps.

IV. Conclusion

The SAJ PDG10 series inverter provides rich functions and flexible parameter setting options to meet the needs of different application scenarios. Through this guide, you can quickly understand the functions of the operation panel, the setting methods for the leakage coefficient and anti-freezing function, the selection and range setting of sensor channels, the wiring and parameter setting steps for single pump control, and the realization of one-to-two timed alternating control. We hope this content will help you better utilize the SAJ PDG10 series inverter products.

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User Manual Guide for MK-9000 Series Inverters by Minzhong

I. Introduction to Operating Panel Functions and Key Settings

1.1 Introduction to Operating Panel Functions

The operating panel of the Minzhong MK-9000 series inverters is designed to be intuitive and user-friendly, facilitating easy operation and monitoring for users. The following is a detailed introduction to its various functions:

Function diagram of MK-9000 public frequency converter operation panel

Key Components of the Operating Panel:

  • LED Display: Displays various parameters and statuses such as operating frequency, output voltage, output current, etc.
  • Function Buttons:
    • PRG: Enters the parameter setting menu.
    • ENTER: Confirms settings or enters the next menu level.
    • UP/DOWN: Adjusts parameter values or selects menu items.
    • SHIFT: Toggles between different display modes or selects different parameters to adjust.
    • RUN: Starts the inverter.
    • STOP/RES: Stops the inverter or resets fault alarms.
    • MF.K: Multi-function key that can be programmed for different functions such as switching command sources or enabling jogging mode.

1.2 Key Function Settings

1.2.1 Setting Instantaneous Power Failure Continuous Operation (Ride-through Function)

The ride-through function allows the inverter to maintain continuous operation during short-term power outages. To configure this function:

  1. Enter the parameter setting menu by pressing the PRG button.
  2. Use the UP/DOWN buttons to navigate to parameter F1-30 (Instantaneous Power Failure Ride-through Mode).
  3. Adjust the parameter value using the UP/DOWN buttons:
    • 0: Function disabled.
    • 1: Maintain constant bus voltage during power failure.
    • 2: Gradually decelerate and stop during power failure.
  4. Press ENTER to confirm the setting.

1.2.2 Setting Speed Tracking Restart

Speed tracking restart allows the inverter to smoothly restart a motor that is already rotating. To configure this function:

  1. In the parameter setting menu, navigate to F4-00 (Start Mode).
  2. Adjust the parameter value:
    • 0: Direct start.
    • 1: Speed tracking restart.
  3. Press ENTER to confirm the setting.
  4. Optionally, adjust related parameters such as F4-01 (Start Frequency) and F4-04 (Start Frequency Hold Time) to fine-tune the start behavior.

1.2.3 Setting Slip Compensation

Slip compensation improves the speed stability of the motor under load variations. To enable and configure slip compensation:

  1. Navigate to F1-13 (Slip Compensation Gain) in the parameter setting menu.
  2. Adjust the parameter value between 0% and 200% to set the compensation level.
  3. Press ENTER to confirm.
  4. Ensure that the motor’s rated speed (F1-20), rated current (F1-02), and other relevant parameters are correctly set for optimal performance.
MK-9000 public frequency converter labeled wiring diagram

1.2.4 Setting User Password and Restoring Factory Defaults

Setting User Password

To protect your inverter settings from unauthorized access, you can set a user password:

  1. Navigate to FP-00 (User Password) in the parameter setting menu.
  2. Enter the desired password using the UP/DOWN buttons.
  3. Press ENTER to confirm.

Note: After setting a password, you will be prompted to enter it whenever you attempt to modify parameters.

Restoring Factory Defaults

To restore the inverter’s parameters to their factory default settings:

  1. Navigate to FP-01 (Parameter Initialization) in the parameter setting menu.
  2. Adjust the parameter value:
    • 1: Restore factory defaults (except for motor parameters, running time, fault records, and user password).
    • 2: Clear running time and fault records.
    • 3: Reset the power-on timer.
  3. Press ENTER to confirm and apply the changes.

By following these steps, you can effectively utilize the advanced features of the Minzhong MK-9000 series inverters to optimize their performance and reliability in various applications.

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Guide to Using the Lijia DR300A Inverter User Manual

I. Introduction to Operation Panel Functions and Settings

The operation panel of the Lijia DR300A inverter is its core control unit, providing an intuitive and user-friendly interface. The panel includes multiple function keys and indicator lights for monitoring and controlling the inverter’s operating status.

DR300A operation panel function diagram

1. Password Setting and Keyboard Locking

To ensure device security, the DR300A supports user password protection. To set a password, first enter the parameter setting interface (Group F4), locate the F4.31 parameter item, and set its value to a non-zero value, which will be the user password. To disable password protection, simply reset F4.31 to 0.

The keyboard locking function prevents accidental operation. To enable locking, set the F4.25 parameter item to a non-zero value. To unlock, simultaneously press and hold the “<<” key and the “V” key for more than 2 seconds.

2. Factory Settings Restoration

If you need to restore the inverter parameters to their factory settings, you can set the F0.08 parameter item to “Parameter Restore Mode 1” or “Parameter Restore Mode 2”. The former does not include analog input/output offset parameters, while the latter does. Additionally, you can choose to “Clear Historical Information” to delete fault records and other historical data.

3. Macro Setting Selection

The DR300A offers multiple application macros to meet different needs. To select the “Power Winch Application Macro”, for example, navigate to the F0.04 parameter item and set its value to 6. This will automatically configure the inverter to meet the specific control requirements of power winch equipment.

II. Terminal Start, Forward/Reverse Control, and Speed Adjustment Settings

1. Terminal Start and Forward/Reverse Control

The DR300A supports external terminal start and control of motor forward/reverse rotation. First, set the F0.05 parameter item to 1 (External Terminal Control). Then, connect external switches or relays to the corresponding terminals (e.g., FWD for forward rotation, REV for reverse rotation) to control the motor’s running direction.

2. External Potentiometer Speed Adjustment

To adjust motor speed via an external potentiometer, set the speed reference to analog input. Navigate to the F0.08 parameter item and select AI0, AI1, or AI2 as the speed source. Next, connect the external potentiometer to the corresponding analog input terminal (AI0, AI1, or AI2) and GND. Additionally, set parameters such as F2.15 to F2.20 according to the potentiometer’s output range to match the potentiometer’s minimum/maximum input voltage with the inverter’s speed range.

III. Fault Code Analysis and Resolution

The DR300A inverter features comprehensive fault diagnosis capabilities, enabling real-time monitoring and reporting of device status. When a fault occurs, the “ALM” indicator light on the panel will illuminate, along with the corresponding error code.

1. Common Fault Codes

  • Err.01: Inverter Unit Protection, possible causes include overcurrent, overheating, etc. Solutions include checking motor load, cooling conditions, and cable connections.
  • Err.05: Acceleration Overcurrent, possibly caused by motor stall or excessive load. Check for motor and mechanical blockages, adjust the load, or increase acceleration time.
  • Err.13: Communication Fault, check the communication line, baud rate, and address settings for correctness.

2. Fault Troubleshooting Steps

  • Initial Check: Confirm that the power supply is normal and there are no short circuits or open circuits.
  • Parameter Review: Check that relevant parameter settings are correct, such as acceleration time, deceleration time, motor parameters, etc.
  • Equipment Inspection: Observe whether the motor runs smoothly and listen for any abnormal noises or vibrations.
  • Log Analysis: Review the inverter’s fault records to analyze historical fault information and pinpoint the root cause of the problem.
Lijia frequency converter DR300A series standard wiring diagram

IV. Conclusion

The Lijia DR300A Inverter User Manual is an important reference for operating and maintaining this equipment. By mastering the operation panel functions, properly setting parameters, and quickly diagnosing faults, you can ensure efficient and stable operation of the inverter. Both beginners and experienced engineers can benefit from the practical guidance and assistance provided in the manual. In practical applications, it is recommended to flexibly configure and optimize settings based on specific equipment conditions and actual needs to achieve the best control effects.

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User Guide for XFC500 Series Manual of Xichi Inverter

I. Introduction to User Panel Functions and Settings

Function diagram of Xichi frequency converter XFC500 series operation panel

1. Access Privileges and User Password Settings

The Xichi Inverter XFC500 series offers different levels of access privileges to protect user parameters from unauthorized modification. Through the operation panel, users can enter the parameter setting menu and select the “b0-03” function code to set the parameter modification attribute. Options include “0: Modifiable” and “1: Not Modifiable”. Additionally, users can set a user password by configuring the “b0-05” function code to protect parameters from being modified by unauthorized personnel. To clear the password, simply set “b0-05” to “0”.

2. Parameter Initialization

When users need to restore factory settings, they can achieve this by setting the “b0-01” function code. Options include “0: No Operation”, “1: Restore Factory Parameters (excluding motor parameters and GP type settings)”, and “2: Clear Record Information”. Selecting “1” will restore the inverter to its factory default settings, but motor parameters and GP type settings will remain unchanged.

3. PWM-related Parameter Settings

PWM (Pulse Width Modulation) parameters significantly impact the operating performance of the inverter. Users can adjust the carrier frequency by setting the “C0-03” function code, with a range of 0.5kHz to 16.0kHz. A lower carrier frequency may increase motor noise and current harmonics, while a higher carrier frequency may increase inverter losses and temperature rise. Furthermore, the “C0-04” function code allows users to enable automatic carrier frequency adjustment based on temperature to avoid overheating.

II. Realization of Terminal Forward/Reverse and External Potentiometer Speed Regulation

1. Terminal Forward/Reverse Function

To achieve the forward/reverse function of the inverter, users need to correctly set the multifunction digital input terminals. Typically, forward rotation can be set by configuring the “F1-00” function code to “1: Forward Run (FWD)”, and reverse rotation to “2: Reverse Run (REV)”. During wiring, connect the forward control signal to the corresponding digital input terminal (e.g., DI1) and the reverse control signal to another digital input terminal (e.g., DI2).

2. External Potentiometer Speed Regulation

External potentiometer speed regulation is usually achieved through analog input terminals. Users can select “F0-01” function code to set the main frequency source to “AI1” (Analog Input 1). During wiring, connect the sliding contact of the external potentiometer to the AI1 terminal, and the fixed contacts to the GND terminal of AI1 and the common terminal of the inverter (e.g., COM terminal). Additionally, the input curve of AI1 needs to be set through function codes such as “F1-25” to “F1-28” to determine the correspondence between the potentiometer position and the output frequency.

XFC500 series standard wiring diagram for Xichi frequency converter

III. Fault Code Meaning Analysis and Solutions

1. Err09: Undervoltage Fault

When the inverter detects that the input voltage is below the set value, it will report an Err09 fault. Solutions include checking whether the input power supply is normal, whether the voltage is stable, and whether the cable connections are reliable.

2. Err11: Motor Overload

The Err11 fault typically indicates that the motor is overloaded. Users should check whether the motor is operating under overload conditions, whether the load exceeds the motor’s rated capacity, and whether there is any jamming in the transmission mechanism.

3. Err15: External Fault

The Err15 fault indicates that the external fault input terminal has been activated. Users should check whether the external fault signal source is normal and whether the wiring is reliable. If the external fault signal is a false operation, the relevant circuits and components should be checked.

IV. Conclusion

The XFC500 Series Manual of Xichi Inverter provides users with detailed operation instructions and parameter setting methods. By reasonably setting access privileges and user passwords, users can protect inverter parameters from unauthorized modification. By correctly setting PWM parameters, terminal forward/reverse, and external potentiometer speed regulation functions, users can achieve precise control over the inverter. Additionally, the manual provides detailed analysis and solutions for fault codes, helping users quickly locate and resolve issues. Overall, the manual is well-structured, logically clear, and an essential reference for users to operate and maintain the inverter.

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VAIDNOR VDF750 Series General Inverter User Manual Guide

I. Introduction to Operation Panel Functions and Basic Settings

1.1 Introduction to Operation Panel Functions

The VAIDNOR VDF750 series inverter is equipped with an intuitive and user-friendly LED operation panel for function code operation, status monitoring, and control. The main functions of the operation panel include:

  • RUN Indicator: Indicates whether the inverter is currently running.
  • LO/RE (Run Command) Indicator: Indicates the current run control source (panel, terminal, or communication).
  • FWD/REV (Forward/Reverse) Indicator: Indicates the current rotation direction of the motor.
  • TUNE/TC (Tuning/Torque Control/Fault) Indicator: Indicates the current torque control mode or fault status.

Through function keys on the operation panel such as the Programming Key (PRG), Enter Key (ENT), Increment Key (+), and Decrement Key (-), users can conveniently modify parameters, monitor status, and control the inverter.

VDF750 Operation Panel Function Diagram

1.2 Parameter Initialization

Initializing parameters can restore the inverter settings to the factory defaults. The specific operation steps are as follows:

  1. Power On: Ensure the inverter is correctly wired and powered on.
  2. Enter Parameter Setting Interface: Press the PRG key to enter programming mode, and use the Increment or Decrement keys to select the PP group parameters.
  3. Set Parameter Initialization: Set PP-01 to 1 and press the ENT key to confirm. At this point, the inverter’s parameters will be restored to the factory settings (excluding motor parameters).

1.3 Self-Learning Operation

The self-learning operation allows the inverter to automatically acquire the electrical parameters of the controlled motor to improve control accuracy. The specific operation steps are as follows:

  1. Motor Load Disconnection: If possible, disconnect the motor from the load to ensure that the motor can rotate freely without load.
  2. Select Self-Learning Mode: Set P1-37 to 2 (asynchronous motor dynamic complete tuning) or 3 (asynchronous motor static complete tuning) and press the ENT key to confirm.
  3. Start Self-Learning: Press the RUN key on the operation panel, and the inverter will automatically drive the motor to perform the tuning operation, stopping automatically upon completion.

1.4 Setting and Eliminating Passwords

To protect parameters from being modified casually, a user password can be set.

  • Setting Password: Set PP-00 to a non-zero value (1-65535) and press the ENT key to confirm.
  • Eliminating Password: Reset PP-00 to 0 and press the ENT key to confirm, which will eliminate the password.
VAIDNOR VDF750 series inverter wiring diagram

II. Forward/Reverse Start/Stop and External Potentiometer Speed Adjustment Settings

2.1 Wiring Instructions

To achieve forward/reverse start/stop and external potentiometer speed adjustment, it is necessary to correctly wire the control terminals of the inverter. The specific wiring is as follows:

  • Forward Start: Connect the external forward button or relay contact to the DI1 terminal (positive) and the COM terminal (negative).
  • Reverse Start: Connect the external reverse button or relay contact to the DI2 terminal (positive) and the COM terminal (negative).
  • Stop: Connect the external stop button or relay contact to the DI3 terminal (positive) and the COM terminal (negative).
  • External Potentiometer Speed Adjustment: Connect the center tap of the external potentiometer to the AI1 terminal, one end to the +10V terminal, and the other end to the GND terminal.

2.2 Parameter Settings

  • Run Command Selection: Set P0-02 to 1 (terminal control).
  • DI Terminal Function Settings:
    • Set P4-00 to 1 (DI1 for forward operation).
    • Set P4-01 to 2 (DI2 for reverse operation).
    • Set P4-02 to 9 (DI3 for fault reset).
  • AI Terminal Function Settings:
    • Set P0-03 to 2 (AI1 analog input).

III. Fault Code Analysis and Solutions

3.1 Fault Code Analysis

The VAIDNOR VDF750 series inverter has comprehensive fault diagnosis functions. When a fault occurs, the inverter will display the corresponding fault code. The following are some common fault codes and their possible causes:

  • Err02: Acceleration overcurrent. Possible causes include output circuit short circuit, motor stall, or improper parameter settings.
  • Err03: Deceleration overcurrent. Possible causes include damaged braking resistors, too short deceleration time, or excessive load inertia.
  • Err04: Constant speed overcurrent. Possible causes include motor overload, improper parameter settings, or external interference.
  • Err05: Acceleration overvoltage. Possible causes include excessive input voltage, improper deceleration time settings, or lack of braking resistors.

3.2 Solutions

  • Check Peripheral Circuits: Confirm that the motor and cables are correctly connected and there are no short circuits or open circuits.
  • Adjust Parameters: Adjust parameters such as acceleration/deceleration time and braking resistors based on the load conditions.
  • Check Braking Resistors: Ensure that the braking resistors are correctly connected and not damaged.
  • External Environment Check: Eliminate external interference sources such as electromagnetic interference.

IV. Conclusion

The VAIDNOR VDF750 series inverter user manual provides detailed operation guides and parameter setting methods. By correctly understanding and applying the knowledge in the manual, users can easily perform functions such as inverter initialization, self-learning operation, password setting and elimination, forward/reverse start/stop, and external potentiometer speed adjustment. Additionally, the manual provides comprehensive fault code analysis and solutions to help users quickly locate and resolve issues, ensuring stable operation of the inverter.

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User Guide for GSK DAP03 Spindle Drive Unit and Troubleshooting for Err-11

I. Display Menu and Status Monitoring

1.1 Operation and Settings of the Display Menu

GSK DAP03 Spindle Drive Unit Standard Wiring Diagram

The GSK DAP03 spindle drive unit is equipped with a 6-digit LED digital tube for displaying various statuses and parameters. Users can operate the display menu and monitor statuses through the following steps:

Status Monitoring: Users can press corresponding buttons to select different monitoring statuses. For example, pressing the “+” or “-” button can flip through different monitoring contents such as motor speed, current position, input/output terminal status, etc. The specific monitoring content can be selected by setting parameter PA3, and the content displayed after power-on can also be set according to this parameter.

Parameter Setting: In parameter setting mode, users can adjust parameter values using the “+” and “-” buttons, and save the settings by pressing the “Confirm” button. Note that after modifying certain key parameters, a parameter write operation (EE-SEt) is required to ensure the changes take effect.

1.2 Settings for Status Monitoring

Status monitoring allows users to view various statuses of the drive unit in real-time, such as motor speed, position, alarm codes, etc. Users can select the specific monitoring content by setting parameter PA3. For example, setting PA3 to “0” will display motor speed by default after power-on; setting it to “1” will monitor the low five-digit pulse count of the current motor position, and so on.

II. Manual and Inching Control

2.1 Manual Control

In manual control mode, users can directly control the motor’s forward and reverse rotation as well as acceleration and deceleration using the “+” and “-” buttons on the operation panel. The specific steps are as follows:

  • Set PA4=2 to select manual operation mode.
  • Set PA33=1 to enable forced enable (not dependent on external enable signals).
  • Enter the manual operation menu and control the motor using the “+” and “-” buttons. Pressing the “+” button accelerates the motor, pressing the “-” button decelerates it, and releasing the buttons allows the motor to maintain its current speed.

2.2 Inching Control

Inching control allows users to briefly run the motor at a preset speed. The specific steps are as follows:

  • Set PA4=3 to select inching operation mode.
  • Set PA21 to the desired inching speed (e.g., 300 represents 300 RPM).
  • Set PA33=1 to enable forced enable.
  • Enter the inching operation menu and press the “+” or “-” button to start the motor in forward or reverse rotation. The motor stops when the button is released.
DAP03 spindle drive unit and CN connection diagram

III. Position and Speed Control Modes

3.1 Position Control Mode

In position control mode, users control the motor’s precise position through pulse commands. The specific wiring and parameter settings are as follows:

Wiring: Connect the PULS+, PULS-, SIGN+, SIGN- terminals of the CN1 interface to receive position commands.

Parameter Settings:

  • Set PA4=0 to select position mode.
  • Set PA12 (position pulse command multiplication factor) and PA13 (position pulse command division factor) as needed to calculate the electronic gear ratio.
  • Set PA14 to select the pulse command mode (e.g., pulse + direction).

3.2 Speed Control Mode

In speed control mode, users can control the motor’s speed through analog voltage commands or internal digital commands. The specific wiring and parameter settings are as follows:

Analog Voltage Command Control:

  • Wiring: Connect the VCMD+, VCMD- terminals of the CN1 interface to receive analog voltage commands.
  • Parameter Settings: Set PA4=1 and PA22=1 to select analog command speed mode, and set PA42 to the motor speed corresponding to 10V analog input.

Internal Digital Command Control:

  • Wiring: Connect the SP0, SP1, SP2, etc., terminals of the CN1 interface to select preset speeds.
  • Parameter Settings: Set PA4=1 and PA22=0 to select internal command speed mode, and set the speeds for each segment through PA24 to PA30.

3.3 Electronic Gear Ratio Setting

The electronic gear ratio is used to convert input commands into the motor’s actual movement. The calculation formula is:

G = (ZM × CD × δ × CR × PA13) / (PA12 × ZM × L)

Where ZM and ZD are the gear ratios at the screw end and motor end (both are 1 when directly connected), L is the screw lead, C is the motor encoder’s number of lines, δ is the system’s minimum output command unit, and CR and CD are the multiplication and division factors for the upper machine’s commands. Users need to set PA12 and PA13 according to the actual mechanical structure to achieve the desired electronic gear ratio.

IV. Common Alarm Codes and Troubleshooting

The GSK DAP03 spindle drive unit displays corresponding alarm codes when abnormalities are detected. Below are some common alarm codes, their meanings, and troubleshooting methods:

  • Err-1: The spindle motor speed exceeds the set value. Possible causes include abnormal encoder feedback signals, improper acceleration/deceleration time settings, etc. Troubleshooting methods include checking encoder connections, adjusting acceleration/deceleration time parameters, etc.
  • Err-5: Motor overtemperature alarm. Possible causes include no temperature detection device inside the motor, overload, etc. Troubleshooting methods include setting PA73=1 to disable the alarm, reducing the load, etc.
  • Err-9: Abnormal motor encoder signal feedback. Possible causes include poor encoder signal wire connections, damaged encoders, etc. Troubleshooting methods include checking encoder connections, replacing encoders, etc.
GSK spindle servo DAP03 experiences ERR-11 fault

V. Err-11 Alarm Code Meaning and Troubleshooting

The Err-11 alarm code indicates a fault in the intelligent power module (IPM) inside the drive unit. The IPM is a core component of the drive unit, responsible for converting DC power into AC power to drive the motor. When the IPM detects abnormalities or damage, it triggers the Err-11 alarm.

Possible Causes:

  • IPM Overheating: Long-term high-load operation or poor heat dissipation may cause the IPM to overheat, leading to failure.
  • Short Circuit or Overload: Short circuits in the motor or power lines, as well as motor overload operation, can damage the IPM.
  • Power Voltage Fluctuations: Unstable power voltage may cause abnormal IPM operation or even damage.
  • IPM Quality Issues: In rare cases, the IPM may have manufacturing defects or early failure.

Troubleshooting Methods:

  • Check Power Voltage: Ensure stable input power voltage that meets the drive unit’s voltage requirements. If the power voltage fluctuates significantly, consider installing a voltage stabilizer.
  • Check Motor and Wiring: Disconnect the motor from the drive unit and check for short circuits or grounding faults in the motor and wiring. Use tools such as a multimeter to perform resistance and insulation tests to ensure the wiring is intact.
  • Improve Heat Dissipation: Ensure the drive unit’s cooling fan is working properly and the heatsink is clean of dust. In high-temperature or harsh environments, consider adding additional cooling measures, such as installing fans or lowering the ambient temperature.
  • Replace the IPM: If the above steps fail to solve the problem, it may be due to IPM failure. In this case, contact the supplier or manufacturer to purchase and replace the IPM. When replacing, ensure power is off, and the new module is compatible with the old one.
  • Contact Technical Support: If the problem persists, it is recommended to contact GSK’s technical support team for assistance. They can provide more professional fault diagnosis and repair advice.

Notes:

  • When dealing with any faults related to electrical equipment, always cut off the power first to ensure personal safety.
  • If you do not have relevant professional knowledge and skills, do not attempt to repair the drive unit or IPM yourself. Incorrect operations may lead to further equipment damage or safety hazards.

By following the above steps, you should be able to diagnose and solve the Err-11 alarm issue in the GSK DAP03 spindle drive unit. If the problem persists, seek help from professional technicians.

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Lingshida Inverter LSD-B7000 Series User Manual Usage Guide

I. Introduction

The Lingshida LSD-B7000 series inverter is a high-performance, multi-functional full-vector variable frequency drive widely used in various industrial control fields. To help users better understand and utilize this inverter, this article will provide a detailed explanation of its panel functions, parameter settings, external wiring, fault code handling, and more.

Lingshida frequency converter LSD-B7000 operation panel function diagram

II. Panel Function Introduction

The Lingshida LSD-B7000 series inverter features a clean and intuitive panel design with reasonably laid out function keys for easy operation. The main function keys include:

  • RUN Button: Starts the inverter.
  • STOP Button: Stops the inverter.
  • PROG Button: Enters or exits programming mode for modifying and viewing parameters.
  • ▲▼ Buttons: Used to increase or decrease parameter values in programming mode.
  • DATA Button: Confirms parameter settings and saves them.

Additionally, the panel is equipped with LED indicators to display the inverter’s operational status and fault information.

III. Parameter Settings

  1. Selecting the Appropriate V/F Curve

The V/F curve represents the relationship between the output voltage and frequency of the inverter. Selecting the right V/F curve is crucial for ensuring stable motor operation. The LSD-B7000 series inverter offers multiple preset V/F curves. Users can choose based on the motor type and load characteristics by adjusting the Pr015 parameter in programming mode.

  1. Setting Maximum Frequency, Maximum Voltage, Minimum Frequency, Minimum Voltage, Intermediate Voltage, and Intermediate Frequency
  • Maximum Frequency: Sets the highest output frequency of the inverter, adjustable through the Pr016 parameter.
  • Maximum Voltage: Sets the highest output voltage, adjustable through the Pr017 parameter.
  • Minimum Frequency: Prevents motor overheating at low speeds by setting the lowest output frequency, adjustable through the Pr022 parameter.
  • Minimum Voltage: Ensures stable motor operation at low speeds by setting the lowest output voltage, adjustable through the Pr023 parameter.
  1. Setting Intermediate Voltage and Intermediate Frequency

Adjusting the intermediate voltage and frequency can optimize the inverter’s performance. Users can set two intermediate frequency points and their corresponding voltage values by modifying the Pr018 to Pr021 parameters.

  1. Setting UP/DOWN Frequency Given Function

The UP/DOWN function allows users to manually adjust the output frequency of the inverter using the ▲▼ buttons on the panel. Enable and adjust this function by modifying the Pr060 and Pr061 parameters in programming mode.

  1. Jogging Speed Adjustment

Jogging is a temporary method for adjusting the output frequency. Set the jogging frequency by modifying the Pr058 parameter and press the JOG button on the panel to achieve jogging speed adjustment.

IV. External Wiring and Parameter Settings

  1. External Terminal Forward/Reverse Control

To achieve forward/reverse control via external terminals, connect the forward (FR) and reverse (RR) terminals. In programming mode, select the external terminal control mode by adjusting the Pr005 parameter and set the Pr141 and Pr142 parameters for forward and reverse functions.

  1. External Potentiometer Speed Control

External potentiometer speed control is a commonly used speed adjustment method. Connect the output end of the potentiometer to the frequency given terminal (e.g., FV terminal) of the inverter. Users can adjust the output frequency of the inverter by rotating the potentiometer. In programming mode, select the external analog voltage given mode by adjusting the Pr004 parameter and set the corresponding FV terminal parameters (e.g., Pr152 and Pr153) to adjust the gain and offset.

Lingshida inverter LSD-B7000 standard wiring diagram

V. Fault Code Meaning Analysis and Solutions

The Lingshida LSD-B7000 series inverter features comprehensive fault protection. When a fault occurs, the inverter displays the corresponding fault code. Below are some common fault codes, their meanings, and solutions:

  • OC: Overcurrent Protection. May be caused by motor overload or output short circuit. Solutions include checking motor load, output circuit, and parameter settings.
  • OV: Overvoltage Protection. May be due to excessive input voltage or damaged brake resistor. Solutions include checking input voltage and brake resistor.
  • LU: Undervoltage Protection. May be due to low input voltage. Solutions include checking input power supply and voltage stabilizer.
  • EF: External Fault. May be caused by abnormal external input signals. Solutions include checking external input terminals and signal sources.

When encountering a fault code, users should first make a preliminary judgment based on the code’s meaning, then follow the solutions to inspect and repair. If the problem persists, contact Lingshida’s after-sales service center for further technical support.

VI. Conclusion

The Lingshida LSD-B7000 series inverter is a powerful and easy-to-use full-vector variable frequency drive. Through this guide, users can better understand and utilize this inverter, mastering its panel functions, parameter settings, external wiring, and fault code handling. In practical applications, users should set parameters and wire connections based on actual needs, regularly perform maintenance and inspections to ensure the long-term stable operation of the inverter.

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Difuss Inverter DS9 Series Operation Manual User Guide

I. Introduction to Operation Panel Functions and Parameter Settings

Operation Panel Functions

The Difuss Inverter DS9 series features an intuitive and user-friendly operation panel, which primarily comprises a data display area, function indicators, a numeric display area, and multiple function keys. The data display area shows the current operating status, set values, and monitoring data. Function indicators such as IRUN (Running Indicator) and ILOCAL/REMOTE (Operation Mode Indicator) help users quickly understand the inverter’s working status. The numeric display area, with a 5-digit LED display, supports the display of set frequency, output frequency, various monitoring data, and alarm codes. Function keys include PRG (Program Key), ENTER (Confirm Key), FUN (Multi-function Key), Shift Key, RUN (Run Key), and STOP/RES (Stop/Reset Key), facilitating parameter setting and operational control.

Function diagram of DS9 frequency converter operation panel

Parameter Settings

1. Setting Rated Frequency, Current, and Power

The DS9 inverter allows users to set the motor’s rated frequency, current, and power based on actual needs. These parameters are typically set in the P1 group of motor parameters. For instance, the motor’s rated power is set via P1-01, and its rated current is set via P1-03. Proper setting of these parameters is crucial for the normal operation of the inverter, ensuring that the motor operates stably within its rated working range.

2. Setting Upper and Lower Limit Frequencies

The upper and lower limit frequencies are set through parameters P0-12 and P0-14, respectively. The upper limit frequency defines the maximum frequency output by the inverter, while the lower limit frequency defines the minimum output frequency. Setting these parameters helps protect the motor from overload or damage during low-speed operation, ensuring stable operation within the set frequency range.

Application Macro Settings

CNC Machine Tool 100Hz Macro

By setting P0-29=11, you can select the CNC Machine Tool 100Hz macro. Tailored for CNC machine tool applications, this macro ensures stable inverter operation at 100Hz, meeting the high precision and stability requirements of CNC machine tools.

Spindle 400Hz Macro

By setting P0-29=21, 22, or 23, you can select different spindle 400Hz macros. Designed for high-speed spindle motors, these macros support output frequencies of up to 400Hz, catering to the needs of precision machining and high-speed cutting. Users can choose the appropriate macro based on specific application scenarios and fine-tune it through parameters like P0-03 and P0-08 to achieve optimal performance.

Basic wiring diagram of DS9 frequency converter

II. Terminal Control and External Speed Regulation Settings

Forward and Reverse Control

Achieving forward and reverse control of the inverter through terminals is straightforward. First, configure terminal X1 for forward operation (FWD) and terminal X2 for reverse operation (REV). The specific settings are as follows:

  • Enter the P4 group of input terminal settings and set P4-00 to 1 (X1 terminal for forward operation).
  • Set P4-01 to 2 (X2 terminal for reverse operation).

After these settings, controlling the on/off states of terminals X1 and X2 via external switches or PLCs enables forward and reverse control of the inverter.

External Potentiometer Speed Regulation

External potentiometer speed regulation is a commonly used speed control method that adjusts the inverter’s output frequency by changing the potentiometer’s resistance. The specific settings are as follows:

  • Configure AI1 terminal as an analog input to receive voltage signals from an external potentiometer. Select the AI1 curve via parameter P4-33 and set parameters such as P4-13 to P4-16 to define the correspondence between input voltage and output frequency.
  • During wiring, connect the sliding end of the external potentiometer to the AI1 terminal and its fixed ends to the +10V and GND terminals, respectively.

After completing the settings and wiring, rotating the potentiometer changes the inverter’s output frequency, enabling speed regulation.

III. Fault Code Analysis and Solutions

The DS9 inverter boasts a comprehensive fault protection mechanism that stops the inverter promptly and displays the corresponding fault code in case of a fault. Here are some common fault codes and their solutions:

  • Err01 (Inverter Unit Protection): May be caused by output circuit short circuit, excessive length of motor and inverter wiring, or module overheating. Solutions include troubleshooting peripheral issues, installing reactors or output filters, and checking for blocked air ducts.
  • Err02 (Acceleration Overcurrent): May result from too short an acceleration time, low voltage, or excessive load. Solutions include increasing the acceleration time, adjusting the voltage to the normal range, or reducing the load.
  • Err03 (Deceleration Overcurrent): Similar to acceleration overcurrent, it may be caused by too short a deceleration time, low voltage, or excessive load. The solutions are also similar.
  • Err14 (Module Overheating): May be due to high ambient temperature, blocked air ducts, or damaged fans. Solutions include lowering the ambient temperature, cleaning the air ducts, or replacing the fans.

When encountering a fault, users should first look up possible fault causes based on the displayed fault code and follow the corresponding solutions. If the problem persists, users should promptly contact the inverter manufacturer or agent for technical support.

IV. Conclusion

The Difuss Inverter DS9 Series Operation Manual provides users with a comprehensive user guide, covering operation panel function introduction, parameter setting methods, terminal control and external speed regulation settings, fault code analysis, and troubleshooting. By carefully reading and following the instructions in the manual, users can easily master the operation and maintenance skills of the inverter, ensuring stable and efficient equipment use.

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User Manual Guide for Convo Inverter FSCG05 Series

I. Introduction to Operating Panel Functions and Initialization Settings

1. Operating Panel Function Introduction

The Convo FSCG05 series inverters come equipped with an intuitive operating panel that offers extensive functionalities for parameter setting, monitoring, and control.

2. Factory Default Initialization Settings
Function diagram of CONVO inverter CVF-G5 panel

To restore the inverter to its factory default settings, you need to modify specific parameters. The key parameter to be set is b-11 (Parameter Initialization). Here’s how to do it:

  • Parameter and Setting: b-11 = 1
  • Procedure:
    1. Access the advanced parameter mode by setting b-0 = 2.
    2. Navigate to b-11 and set its value to 1.
    3. Save the setting and restart the inverter to apply the factory defaults.
3. Copying and Downloading Parameters via Operating Panel

Copying Parameters:

  • Procedure for KP51B Keypad:
    1. Set the source inverter to parameter copy mode by pressing Enter, Stop, Down, Enter sequentially.
    2. Remove the keypad from the source inverter and insert it into the target inverter.
    3. Initiate the parameter download to the target inverter by pressing Enter, Stop, Down, Down sequentially.
  • Procedure for KP51S Keypad (due to limited memory, parameters need to be copied in two batches):
    • For copying B and L parameters: Press Enter, Stop, Down, Down, Enter.
    • For copying H and E parameters: Press Enter, Stop, Down, Stop, Down.
    • To copy all B, L, H, and E parameters, follow the above steps for each batch.

Downloading Parameters:

  • Simply reverse the above steps to download parameters from the keypad to an inverter.

II. Terminal Control for Forward/Reverse Rotation and Potentiometer Speed Regulation

CONVO frequency converter SCG05 multi machine RS485 communication synchronization function diagram
Setting Parameters for Terminal Control
  • Forward/Reverse Rotation Control:
    • Set b-3 to select the control mode (e.g., 1 for external terminal control with keyboard stop disabled).
    • Configure the function of terminals X1, X2, FWD, and REV via parameters like L-47 to L-53 based on your control requirements.
  • Potentiometer Speed Regulation:
    • Set b-1 to 0 to use the potentiometer on the operating panel for speed control.
    • No additional parameter settings are required if using the panel potentiometer exclusively.

CONVO is a brand under Bosch Rexroth,By following these steps and adjusting the specified parameters, you can effectively control the operation of your Convo FSCG05 series inverter, whether through the operating panel, external terminals, or by restoring factory settings. This user manual guide aims to provide a comprehensive reference for smooth and efficient inverter operation.

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User Manual Guide for JTE330 Series Inverter by Jintian

The JTE330 series inverter from Jintian is a high-performance vector inverter widely used in industrial automation control systems. To assist you in utilizing this inverter more effectively, this article will provide a detailed introduction to its operation panel functions, parameter settings, and specific operation procedures.

Jintian frequency converter JTE330 basic wiring diagram

1. Introduction to Operation Panel Functions

The JTE330 series inverter features an intuitive operation panel that allows users to monitor and control the inverter’s operation status. The panel typically includes buttons for frequency adjustment, mode selection, start/stop, and parameter settings.

  • Frequency Adjustment Buttons: These allow users to manually adjust the output frequency of the inverter.
  • Mode Selection Button: This button toggles between different operational modes, such as frequency setting, parameter adjustment, and fault diagnosis.
  • Start/Stop Button: Used to start or stop the inverter’s output.
  • Parameter Setting Buttons: These buttons are used to navigate through the inverter’s parameter settings for detailed configuration.

2. Controlling Inverter Operation Using “Preset Frequency F0-08” and Panel Start Mode

To control the inverter using the preset frequency F0-08 and panel start mode, you need to set the following specific parameters:

  1. Enter Parameter Setting Mode:
    • Press the “Mode” button to enter the parameter setting mode.
    • Use the navigation buttons to select the parameter you wish to adjust.
  2. Set Preset Frequency F0-08:
    • Locate parameter F0-08, which represents the preset frequency.
    • Adjust the value of F0-08 to the desired output frequency using the frequency adjustment buttons.
  3. Enable Panel Start Mode:
    • Navigate to the relevant parameter that controls the start mode (usually labeled as a start source selection parameter).
    • Set this parameter to “Panel” or the equivalent option to enable panel start mode.
  4. Save Settings and Exit:
    • After setting the desired parameters, press the “Save” or equivalent button to store the settings.
    • Exit the parameter setting mode by pressing the “Mode” button again.

Now, when you press the start button on the operation panel, the inverter will output the frequency set in F0-08.

3. Restoring Factory Default Settings

To restore the inverter to its factory default settings, follow these steps:

  1. Enter Parameter Setting Mode:
    • As described above, enter the parameter setting mode using the “Mode” button.
  2. Navigate to Reset Parameter:
    • Use the navigation buttons to locate the parameter responsible for resetting the inverter to factory defaults. This parameter is usually labeled as “Reset to Factory Defaults” or something similar.
  3. Perform Reset:
    • Set the reset parameter to “Yes” or the equivalent value to initiate the reset process.
    • The inverter may require confirmation; follow any on-screen prompts to complete the reset.
  4. Save Settings and Exit:
    • After the reset is complete, press the “Save” button to store the factory default settings.
    • Exit the parameter setting mode.

4. Setting Up Speed Tracking Function

The speed tracking function allows the inverter to automatically adjust its output frequency to match the speed of an external motor or rotating equipment. To set up this function:

  1. Enter Parameter Setting Mode:
    • Enter the parameter setting mode as described earlier.
  2. Locate Speed Tracking Parameters:
    • Navigate to the parameters related to the speed tracking function. These parameters may include settings for enabling speed tracking, selecting the speed tracking source, and adjusting speed tracking gain.
  3. Enable Speed Tracking:
    • Set the parameter that enables speed tracking to “On” or the equivalent value.
  4. Configure Speed Tracking Source:
    • Select the appropriate speed tracking source, which could be an encoder, another motor, or another external signal.
  5. Adjust Speed Tracking Gain:
    • Use the related parameter to adjust the gain of the speed tracking system. This setting determines how sensitive the inverter’s output frequency is to changes in the tracked speed.
  6. Save Settings and Exit:
    • After configuring all necessary parameters, press the “Save” button to store the settings.
    • Exit the parameter setting mode.

By following these guidelines, you can effectively utilize the JTE330 series inverter’s operation panel to control its operation, restore factory default settings, and set up advanced functions like speed tracking.