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Posted on 2024年11月18日2024年11月18日 by baiyuzhan — Leave a comment

Analysis and Solutions for Faults F30005 and F30025 in Siemens G130_G150 Series Frequency Converters

Introduction

Siemens G130 and G150 series frequency converters play a crucial role in industrial automation systems, and their stability and reliability are vital for the smooth operation of production processes. However, in practical applications, these converters may encounter various faults, with F30005 (overload) and F30025 (overheating) being two of the most common ones. This article aims to provide an in-depth analysis of the meanings and causes of these faults and offer corresponding solutions. Additionally, a practical maintenance case is presented to illustrate the complexity of fault handling and the strategies employed.

Fault Analysis

F30025 (Overheating)

The F30025 fault typically indicates that the power unit’s chip temperature is too high. This fault can be caused by various factors, including but not limited to:

Poor Heat Dissipation: Issues such as fan failure, obstructed ventilation, or excessively high ambient temperatures can prevent the power unit from effectively dissipating heat.
Overload Operation: Prolonged high-load operation generates significant heat within the power unit.
High Pulse Frequency: Operating at high frequencies increases the heat generation in the power unit.

F30005 (Overload)

The F30005 fault signifies an I2t overload in the power unit. Possible causes include:

Excessive Load: The motor or mechanical load exceeds the rated power of the frequency converter.
Unreasonable Operating Cycle: Continuous operation without sufficient cooling time for the frequency converter.
Improper Parameter Settings: Inappropriate settings for parameters such as acceleration and deceleration times, leading to excessive output current from the frequency converter.

Additionally, faults like overcurrent (F30001) and grounding (F30021) are also closely related to current detection and judgment, indicating output currents exceeding rated values and insulation damage to motors or cables, respectively.

Mechanisms of Fault Occurrence

Faults Occurring at Power-On

Faults that occur immediately upon power-on often point to hardware issues, such as damaged current sensors (transformers) or related detection circuit problems. These faults typically manifest as errors as soon as power is applied and are difficult to resolve through parameter adjustments.

Faults Occurring During Operation

Faults that arise during operation may be the result of a combination of factors, including load variations, ambient temperatures, and ventilation conditions. Such faults are usually addressed by optimizing parameters, reducing load rates, and improving ventilation conditions.

Solutions

Optimizing Parameter Adjustments

Adjust Operating Cycles: Arrange the working and rest times of the frequency converter reasonably to avoid prolonged continuous operation.
Adjust Acceleration/Deceleration Times: Modify acceleration and deceleration times based on load characteristics to reduce the impact on the frequency converter.
Increase Preset Values for Electronic Thermal Protection: If the motor and frequency converter are not overloaded, the preset values for electronic thermal protection can be appropriately increased.

Reducing Load Rates

Check and Optimize Mechanical Loads: Ensure that mechanical loads operate within the rated power range of the frequency converter.
Adjust Gear Ratios: Where possible, adjust gear ratios to reduce the load on the motor axis.

Ensuring Adequate Ventilation

Regularly Clean Heat Sinks: Ensure that heat sink fins are free of dust and that fans are operating normally.
Improve Ventilation Conditions: Ensure that the frequency converter is installed in a well-ventilated location, away from direct sunlight and high-temperature environments.

Fault Repair

Handling Faulty Current Sensors

Check Current Sensors: Use a multimeter to test the output of the current sensors for normality.
Replace Damaged Current Sensors: If a sensor is confirmed to be damaged, it should be promptly replaced with a compatible model.
Adopt Temporary Solutions: In emergencies, if only two current sensors are available, the frequency converter can be set to V/F control mode, but risks should be noted.

Repairing Drive Boards

Check Optocouplers on Drive Boards: Optocouplers are key components for detecting the voltage drop across switching transistors and should be replaced if damaged.
Rewire or Replace Faulty Components: If other components (such as resistors, capacitors) on the drive board are damaged, they should be rewired or replaced.

Checking Current Detection Circuits

Trace Current Signal Paths: From the current sensors to the frequency converter’s control circuit, gradually check each component along the signal path.
Use Oscilloscopes to Detect Signal Waveforms: Observe the waveforms of current signals through an oscilloscope to identify any abnormalities.
Repair or Replace Faulty Components: Based on the detection results, repair or replace faulty components.

Practical Maintenance Case

In actual maintenance, we encountered a typical case that fully demonstrated the complexity of concurrent F30005 and F30025 faults and their solutions. The frequency converter immediately displayed an F30025 fault upon power-on, and further operation (such as pressing the ↓ key) revealed an F30005 fault, indicating simultaneous issues of overheating and overload.

Upon thorough inspection, it was found that the root cause was a damaged current sensor. This frequency converter utilized three ESM2000-9922 current sensors, each with a maximum secondary side output current of 400mA, collectively responsible for monitoring the three-phase current output of the converter. According to Kirchhoff’s Current Law, the sum of currents entering a node at any moment should equal the sum of currents exiting the node. In a three-phase system, this means that the algebraic sum of any two phase currents must equal the negative of the third phase current. Therefore, theoretically, as long as two current sensors are functioning normally, the reading of the third sensor can be inferred from their data.

However, this substitution scheme carries risks in practical operation, requiring that the three-phase currents and voltages output by the frequency converter remain relatively balanced and that the angle between the currents is close to the ideal 120°. Furthermore, since this frequency converter supports vector control, precise current measurement is crucial. Therefore, when adopting this temporary substitution scheme, we had to switch the converter’s operating mode from vector control to V/F control to avoid damaging the IGBT module due to inaccurate current calculations.

During the specific operation, we removed the damaged current sensor and reconnected the remaining two sensors. Then, through the frequency converter’s parameter setting interface, we changed its operating mode to V/F control. After these steps, although the frequency converter could be started and operated, the current values displayed on the screen were slightly lower than the actual values. In emergencies, this makeshift solution can temporarily restore the functionality of the frequency converter and ensure the continuity of the production process. However, in the long run, we still recommend replacing the damaged current sensor as soon as possible and restoring the frequency converter to its original vector control mode to ensure its performance and accuracy.

Conclusion

Although F30005 and F30025 faults are common in Siemens G130 and G150 series frequency converters, they can be effectively prevented and resolved through reasonable parameter adjustments, load reduction, improved ventilation conditions, and prompt fault repairs. In practical applications, targeted measures should be taken based on specific situations to ensure the stable operation of the frequency converters. Meanwhile, through meticulous inspections and flexible strategies, we can identify the key to solving problems and ensure the long-term reliable operation of the equipment.

Posted on 2024年11月16日2024年11月16日 by baiyuzhan — Leave a comment

Shanghai RMSPD INVERTER SPD990M Mini User Guide

I. Introduction to Inverter Panel Functions and Basic Operations

1. Panel Function Introduction

Function diagram of RMSPD INVERTER SPD990M operation panel

The RMSPD INVERTER SPD990M Mini is equipped with an LED operation panel that primarily includes the following function keys:

Shift Key: Used to select digits for modification when editing data.
Multi-function Key: Function set by parameter F8.04, defaulting to Jog.
Analog Potentiometer: Used for frequency setting.
Programming Key: Enters or exits the programming mode.
Increment/Decrement Keys: Adjusts data or function codes.
Confirm Key: Enters the next menu level or confirms data.
Run Key: Starts the inverter.
Stop/Reset Key: Stops the inverter or resets faults.

2. Resetting to Factory Defaults

To reset the inverter to its factory settings, follow these steps:

Enter the programming mode (press the programming key).
Use the shift and increment/decrement keys to select function code F8.03.
Press the confirm key to enter F8.03 settings and select “1” for factory reset.
Press the confirm key again to save and exit.

3. Starting, Stopping, and Adjusting Frequency via Panel

Starting: Press the run key to start the inverter.
Stopping: Press the stop key to stop the inverter.
Frequency Adjustment: Use the analog potentiometer or increment/decrement keys to adjust the output frequency.

4. Terminal Forward/Reverse Control and External Potentiometer Frequency Setting

Forward/Reverse Control: Control via terminals X1 (forward) and X2 (reverse), requiring F2.13 and F2.14 to be set to corresponding functions.
External Potentiometer Frequency Setting: Connect to the AVI terminal and set F0.03 to 3 (AVI analog input).

II. PID Function Control for a Single Water Pump Motor

1. PID Function Wiring and Parameter Settings

Wiring: Connect the PID feedback signal to the AVI or ACI terminal.
Parameter Settings:
- F3.00: Enable PID regulation, selecting appropriate input and feedback channels.
- F3.01: Set the PID setpoint.
- F3.02: Adjust the feedback channel gain.
- F3.03 and F3.04: Set the proportional gain (P) and integral time (Ti).

2. Sleep Function Settings and Wake-up

Sleep Settings:
- F3.10 and F3.11: Set sleep and wake-up threshold coefficients.
- F3.12 and F3.13: Set sleep and wake-up delay times.
Wake-up: When the feedback value is less than the wake-up threshold, the inverter will automatically wake up.

III. Controlling the Inverter via a Weinview Touchscreen using Modbus Protocol

1. Inverter Settings

Communication Parameters:
- F6.00: Set the device address.
- F6.01: Configure Modbus communication parameters (baud rate, data format, etc.).
Control Commands:
- Use function code 06 to write control commands to address 2002H for inverter forward/reverse and stop control.
- Read and write frequencies to address 2001H.

2. Reading Alarm Values

Use function code 03 to read alarm codes starting from address 2100H.

IV. Fault Code Meanings and Solutions

Fault Code	Name	Possible Causes	Solutions
E0C1	Overcurrent During Acceleration	Too short acceleration time, undersized inverter	Extend acceleration time, choose a larger inverter
E0C2	Overcurrent During Deceleration	Too short deceleration time, undersized inverter	Extend deceleration time, choose a larger inverter
EHU1	Overvoltage During Acceleration	Abnormal input voltage	Check the input power supply
ESC1	Power Module Fault	Output short circuit, control board malfunction	Check motor wiring, contact the manufacturer for service
EOL1	Inverter Overload	Improper V/F curve settings, heavy load	Adjust V/F curve, choose a larger inverter

V. Conclusion

The Shanghai RMSPD INVERTER SPD990M Mini is a powerful and easy-to-use variable frequency drive. Basic start, stop, and frequency adjustment can be achieved through the panel. Terminal control enables forward/reverse operation and analog frequency adjustment. PID functionality allows for closed-loop control of water pump motors. Communication with an upper computer can be facilitated via the Modbus protocol. In the event of a fault, referring to the fault code table can quickly identify the issue and take appropriate measures. We hope this guide assists users in better utilizing and maintaining the SPD990M Inverter.

Posted on 2024年11月15日2024年11月15日 by baiyuzhan — Leave a comment

Eppendorf ThermoMixer User Manual Guide and Fault Analysis

I. Introduction to Eppendorf ThermoMixer Functionality and Its Relationship with Eppendorf ThermoTop

The Eppendorf ThermoMixer is a high-performance laboratory instrument designed to provide precise temperature control and efficient sample mixing. It is widely used in various experimental fields such as molecular biology, cell culture, PCR reactions, enzymatic reactions, and bacterial culture. By simultaneously mixing and incubating samples in a metal bath, the device ensures the accuracy and reliability of experimental results.

The Eppendorf ThermoMixer is equipped with interchangeable SmartBlock heating modules that support various sizes of sample tubes and plates, offering excellent temperature homogeneity and accuracy. Additionally, the instrument is compatible with the Eppendorf ThermoTop, a heated lid with condens.protect technology that prevents condensation inside sample tubes during heating, further enhancing the stability of experimental results.

II. ThermoMixer Operating Guide

The Eppendorf ThermoMixer is suitable for various experimental scenarios requiring precise temperature control and sample mixing, including but not limited to:

Nucleic acid and protein denaturation and labeling
Bacterial and yeast culture
Lysis reactions
PCR reaction mixture preparation
Enzymatic reactions (e.g., DNA restriction enzyme digestion, protease K digestion, and ligation)

Usage Method

Power-on and Setup:
- Connect to the power supply and press the power switch.
- Use the temperature, mixing speed, and time arrow keys to set the desired parameters.
Installing the Heating Module:
- Select the appropriate SmartBlock heating module based on experimental needs and install it on the device.
- The device automatically recognizes the installed heating module and limits the mixing frequency to the module’s maximum value.
Inserting Sample Tubes or Plates:
- Fully insert the sample tubes or plates into the holes of the heating module.
- If using the heated lid, ensure it is correctly installed and locked.
Starting Operation:
- Press the Start/Stop button to initiate mixing and temperature control.
- When the set time expires, mixing will automatically stop, but temperature control will continue until the power is turned off.
Special Features:
- Short Mix: Press and hold the Short Mix button for quick mixing; release the button to stop.
- Interval Mix: Press and hold the Interval Mix button to set intermittent mixing parameters; the device will alternate between mixing and rest phases.

Usage Process

During operation, various settings and adjustments can be made using the menu button and arrow keys, such as program creation, editing, and saving.
The device also provides multiple preset program buttons for quick selection of commonly used mixing and temperature control parameters.

III. Fault Code Meanings and Analysis for the ThermoMixer

err: Thermoblock not recognized

Meaning: The device fails to recognize the installed heating module.
Possible Causes:
- Incompatible or damaged heating module.
- Heating module not properly installed or poor contact.
- Dirt or damage on the interface between the device and the heating module.
Solutions:
- Check if the heating module is compatible and undamaged.
- Reinstall the heating module to ensure proper contact.
- Clean the interface between the device and the heating module to remove any dirt or damage.

error: No thermoblock!

Meaning: The device detects that no heating module is installed.
Possible Causes:
- Heating module not installed.
- Heating module installed incorrectly or loosely.
Solutions:
- Install a suitable heating module and ensure it is securely locked in place on the device.
- Check the installation of the heating module to ensure it is firmly attached.

IV. Conclusion

The Eppendorf ThermoMixer is a powerful and easy-to-use laboratory instrument that provides precise temperature control and efficient sample mixing to meet various experimental needs. When used in conjunction with the Eppendorf ThermoTop, it can further enhance the stability and reliability of experimental results. Users should strictly follow the instructions in the user manual during operation and pay attention to the maintenance and care of the device. In case of faults, users should promptly refer to the fault analysis and solutions in the user manual or contact technical support for assistance.

Posted on 2024年11月14日2024年11月14日 by baiyuzhan — Leave a comment

Schneider ATV303 Series Inverter User Guide and F014 Fault Resolution Method

I. Introduction to the ATV303 Series Inverter Operation Panel

The Schneider ATV303 series inverter’s operation panel (also known as the display terminal or HMI) features an intuitive interface, allowing users to easily set parameters, monitor operational status, and troubleshoot errors. The primary functions of the operation panel include:

Display Screen: Displays the current status, parameter values, error messages, etc., of the inverter.
Navigation Buttons: Used to navigate between menus and parameters, and to adjust parameter values.
Mode Button: Switches between “Given” (rEF), “Monitor” (MOn), and “Configuration” (ConF) modes.
Stop/Reset Button: Stops motor operation or resets faults under certain conditions.
Run Button: Starts motor operation.

Setting and Removing Passwords

To prevent unauthorized access, users can set a password for the inverter. Here’s how:

Enter “Configuration” mode (ConF).
Select the “Maintenance” menu (900-).
Locate the “HMI Password” parameter (999).
Enter the desired password value (range: 2-9999) and press the “Confirm” button to save.

To remove the password, simply set the “HMI Password” parameter (999) to “OFF”.

Restoring Factory Settings

To reset the inverter’s parameters to their factory defaults, follow these steps:

Enter “Configuration” mode (ConF).
Select the “Store/Restore Parameter Sets” menu.
Set the “Factory/Restore Customer Parameter Settings” parameter (102) to “64”. The inverter will restart automatically and apply the factory settings.

Schneider inverter ATV303 control terminal wiring diagram

II. Terminal Forward/Reverse Control and External Potentiometer Speed Regulation

Terminal Forward/Reverse Control

To achieve motor forward/reverse control via the inverter’s control terminals, follow these setup and wiring steps:

Parameter Settings:
- Enter “Configuration” mode (ConF).
- Select the “Input/Output” menu (200-).
- Set the “Control Type” parameter (201) to “2-wire control” or “3-wire control”.
- For “2-wire control”, configure the “2-wire Control” parameter (202), e.g., “Forward Priority”.
- Set the “Reverse” parameter (503) to specify which logic input terminal controls reversal (e.g., LI2H for LI2 high level reversal).
Wiring:
- Connect the motor forward control terminal (e.g., LI1) to the forward control signal source.
- Connect the motor reverse control terminal (e.g., LI2, based on parameter settings) to the reverse control signal source.
- Ensure all control signal sources are passive dry contacts or provide appropriate level signals.

External Potentiometer Speed Regulation

To regulate inverter speed using an external potentiometer, configure the following parameters and connect the corresponding terminals:

Parameter Settings:
- Enter “Configuration” mode (ConF).
- Select the “Control” menu (400-).
- Set the “Given Channel 1” parameter (401) to “183” to receive speed input via analog input AI1.
- Set the “AI1 Type” parameter (204.0) to “Voltage” or “Current” based on the external potentiometer’s output type.
- For current output, also set the “0% AI1 Current Ratio Parameter” (204.1) and “AI1 Current Calibration Parameter 100%” (204.2).
Wiring:
- Connect the external potentiometer’s output terminal to the inverter’s analog input terminal AI1.
- Connect the external potentiometer’s power terminals (if needed) to the inverter’s +5V and COM terminals, or provide an external power supply.

III. F014 Fault Resolution Method

F014 Fault Overview

The F014 fault indicates that one phase is missing from the inverter’s output to the motor. This fault can cause abnormal motor operation or even damage to the motor and inverter.

Mechanism of Occurrence

The primary mechanisms behind the output phase loss fault include:

Loose or Poor Output Terminal Connections: Loose or poor contact between the inverter output terminals and motor connection terminals may prevent the transmission of electrical energy in one phase.
Motor or Cable Faults: Internal motor winding damage or cable breaks can also lead to output phase loss.
Inverter Internal Faults: Damage to power devices or control circuit faults within the inverter can cause output phase loss.

Repair Method

To resolve the F014 fault, follow these troubleshooting steps:

Check Output Terminal Connections: Verify that the connections between the inverter output terminals and motor connection terminals are secure and free from loose or poor contacts.
Inspect the Motor and Cable: Use a multimeter or other tool to check the continuity of the motor windings and cables, ensuring there are no breaks or shorts.
Examine the Inverter Internals: If the above checks are clear, the fault may lie within the inverter. Disassemble and inspect the inverter for damaged power devices or control circuit faults, and perform necessary repairs or replacements.
Re-execute Autotuning: After ruling out hardware faults, re-execute the inverter’s autotuning process to ensure correct parameter settings and normal motor operation.

By following these steps, users can effectively resolve the F014 fault on the ATV303 series inverter and restore normal device operation. Regular inspections and maintenance of the inverter are recommended to prevent similar faults from occurring.

Posted on 2024年11月13日2024年11月13日 by baiyuzhan — Leave a comment

Huayuan Inverter User Manual Usage Guide and ERR02 Fault Solution

I. Introduction to the Function of Huayuan Inverter G1 Series Operating Panel (Keyboard)

Function diagram of Huayuan inverter keyboard

Operating Panel Functionality

The Huayuan Inverter G1 Series operating panel integrates multiple functions to facilitate parameter setting, status monitoring, and fault diagnosis. The panel primarily consists of a 5-digit 8-segment LED display, 4 indicator lights, 8 buttons, and a rotary potentiometer.

LED Display: Shows output frequency, current, various parameter settings, and abnormal statuses.
Indicator Lights: Indicate the current operating mode (e.g., Hz, A, V).
Button Functions:
- Rotary Potentiometer: Used to adjust numerical settings; clockwise rotation increases the value, while counterclockwise rotation decreases it.
- Multifunction Button: Can be set to invalid, jog, or forward/reverse functions.
- Program Button: Enters or exits the parameter menu.
- Confirm Button: Enters the parameter menu and confirms current modifications.
- Shift Button: Switches between running status monitoring data and shifts parameters during modification.
- Run Button: Controls the start and stop of the inverter.
- Stop/Reset Button: Stops the inverter or resets faults.
- Up/Down Buttons: Increases or decreases function codes or values.

Huayuan Inverter G1 Series Wiring Diagram

Parameter Upload and Download

Parameter Upload: Copies the internal parameters of the inverter to the keyboard memory. Set function parameter P07.02=H.#1, press the “‖” button to start the upload, and “CoPy” will be displayed upon completion.
Parameter Download: Writes the parameters stored in the keyboard to the inverter. Set function parameter P07.02 to H.12 or H.13, press the “‖” button to start the download, and “LoAd” will be displayed upon completion.

Setting Open-Loop Vector Control (SVC) and Closed-Loop Vector Control (FVC) Modes

Open-Loop Vector Control (SVC):
1. Set P00.00=1.
2. Set motor parameters (P02.01~P02.05) according to the motor nameplate.
3. Perform motor parameter tuning (P00.25=1 for static tuning, P00.25=2 for dynamic tuning).
Closed-Loop Vector Control (FVC):
1. Set P00.00=2.
2. Set motor parameters (P02.01~P02.05) according to the motor nameplate.
3. Set encoder-related parameters (e.g., P20.00 sets the encoder line count, P20.02 enables the PG card encoder function).
4. Perform motor parameter tuning (P00.25=1 for static tuning, P00.25=2 for dynamic tuning).

Initializing Parameters

By setting function parameter P00.26, you can choose to restore factory default parameters (excluding or including motor parameters).

II. External Terminal Control

Achieving Forward/Reverse Rotation and Potentiometer Speed Adjustment

Terminal Connections

Forward/Reverse Control:
- For forward rotation, connect the DI1 terminal to the common terminal (COM).
- For reverse rotation, connect the DI2 terminal to the common terminal (COM).
Potentiometer Speed Adjustment:
- Connect the output end of the external potentiometer to AI1 or AI2, and the other end to the common terminal (COM).

Parameter Settings

Forward/Reverse Parameters:
- Set P05.00 (DI1 function) = 1 (forward rotation) or 2 (reverse rotation).
- Ensure P00.01 (command source selection) = 0 (keyboard control) or change it to 1 (terminal control) as needed.
Potentiometer Speed Adjustment Parameters:
- Set P00.02 (main frequency source X selection) = 1 (AI1) or select other analog inputs as needed.
- Ensure P05.59 (AI voltage or current selection) is set correctly (e.g., 00 indicates AI1 is a voltage input).

III. ERR02 Fault Solution

Meaning of ERR02 Fault

ERR02 indicates an “acceleration overcurrent fault,” meaning an overcurrent is detected during inverter acceleration.

Fault Causes and Solutions

Grounding or Short Circuit in Inverter Output Circuit:
- Check and eliminate grounding or short circuits in peripheral wiring.
Vector Control Mode Without Parameter Tuning:
- Ensure motor parameter tuning has been correctly performed (SVC or FVC mode).
Too Short Acceleration Time:
- Increase the acceleration time (P00.17 or P00.18).
Inappropriate Manual Torque Boost or V/F Curve:
- Adjust the manual torque boost (P04.01) or select an appropriate V/F curve (P04.00).
Low Voltage:
- Adjust the voltage to the normal range.
Starting a Rotating Motor:
- Choose speed tracking start or wait for the motor to stop before starting.
Sudden Load Increase During Acceleration:
- Eliminate sudden load increases or reassess the load condition.
Undersized Inverter Selection:
- Select an inverter with a higher power rating.

Repairing the Inverter

If the above methods cannot resolve the ERR02 fault, further inspection and repair of the inverter may be necessary:

Check the Drive Board and Main Control Board:
- Confirm that the drive board and main control board are functioning normally, and replace faulty components if necessary.
Check the Hall Sensor:
- Confirm that the Hall sensor is operating correctly, and replace it if damaged.
Contact the Manufacturer or Professional Repair Service:
- If the problem persists, it is recommended to contact the inverter manufacturer or a professional repair service for further inspection and repair.

Conclusion

The Huayuan Inverter G1 Series user manual provides a detailed operation guide and fault solution. By correctly setting parameters and using external terminal control, various functions of the inverter can be realized. For the ERR02 fault, the inverter can be restored to normal operation by troubleshooting and solving the problem step by step. When necessary, contacting the manufacturer or a professional repair service is crucial to ensuring reliable operation of the equipment.

Posted on 2024年11月13日2024年11月13日 by baiyuzhan — Leave a comment

YQ3000-F11 User Guide and PID Function Application for Constant Pressure Water Supply of Yuqiang Inverter

The YQ3000-F11 inverter from Yuqiang, with its high performance and reliable stability, is widely used in various industrial automation applications. This article will provide a detailed introduction to the panel startup and speed adjustment methods, how to restore factory default settings, specific wiring and parameter settings for terminal forward/reverse rotation and external potentiometer speed adjustment, as well as the steps to implement PID function for single-loop closed-loop pressure control on a single-pump constant pressure water supply system. Additionally, fault code meanings and solutions will be provided.

I. Panel Startup and Speed Adjustment Methods

The YQ3000-F11 inverter from Yuqiang features an intuitive control panel, allowing users to set and adjust inverter parameters via buttons or knobs on the panel. Specific operation steps are as follows:

Pre-startup Preparation: Close the air switch, observe whether there are abnormal displays on the inverter keyboard display, listen for any unusual sounds or vibrations within the inverter, and check for any unusual odors.
Parameter Setting: According to the rated power and operating conditions of the motor, set the inverter’s maximum output frequency, start frequency, acceleration time, deceleration time, and other parameters via the control panel to ensure smooth and reliable inverter operation.
Startup and Speed Adjustment: Set the inverter’s startup mode to manual or automatic. In automatic mode, the inverter will automatically start the motor based on preset parameters. After the motor starts, the speed can be adjusted via speed adjustment buttons or knobs on the control panel. The speed adjustment method may vary depending on the inverter model and display interface.

II. Method to Restore Factory Default Settings

When the inverter settings are incorrect or a reset is needed, the parameters can be restored to factory defaults through the following two methods:

Method 1: While the inverter is powered off, press and hold three combination keys simultaneously. Then, turn on the inverter power switch. Release the keys shortly after, and the inverter will restore its factory parameters.
Method 2: Follow specific operating steps via the panel control to select the mode, switch parameters, and then press and hold the SET key to restore factory defaults.

III. Specific Wiring and Parameter Settings for Terminal Forward/Reverse Rotation and External Potentiometer Speed Adjustment

The YQ3000-F11 inverter from Yuqiang supports motor forward/reverse rotation and external potentiometer speed adjustment via terminals. Specific wiring and parameter settings are as follows:

Forward/Reverse Wiring:
- Connect the positive and negative terminals of the motor to the corresponding terminals on the inverter according to the terminal wiring diagram.
- Set the forward/reverse parameters (e.g., P001) as needed, enabling the inverter to achieve motor forward/reverse rotation based on control signals.
External Potentiometer Speed Adjustment Wiring:
- Connect the output terminal of the external potentiometer to the AI1 (or other adjustable input terminal) of the inverter.
- Set AI1 as the speed reference input channel in the inverter parameters and adjust related parameters (e.g., P006) to achieve potentiometer speed adjustment.

IV. PID Function Application Method for Constant Pressure Water Supply

On a single-pump constant pressure water supply system, the YQ3000-F11 inverter from Yuqiang can achieve single-loop closed-loop pressure control via the PID function. Specific steps are as follows:

Wiring:
- Connect the output terminals of the pressure sensor (+10V, GND, and VF) to the corresponding control terminals of the inverter (e.g., AI1).
Parameter Setting:
- Set P006=7 to select AI1 as the PID feedback input channel.
- Set P0902=0 to enable the PID function.
- Set PID parameters (e.g., proportional gain P, integral time I, derivative time D) as needed to achieve stable pressure control.
- Set the PID setpoint, which is the target pressure value. This is typically done by entering a specific numerical value in the inverter’s parameter settings.
Debugging:
- During initial debugging, the proportional gain P can be preset to an intermediate to large value or temporarily left at the factory default.
- If the controlled physical quantity (i.e., pressure) oscillates near the target value, increase the integral time I. If oscillation persists, appropriately decrease the proportional gain P.
- If the controlled physical quantity is difficult to recover after changing, increase the proportional gain P. If recovery is still slow, appropriately decrease the integral time I or increase the derivative time D.

V. Fault Code Meanings and Solutions

When using the YQ3000-F11 inverter from Yuqiang, various fault codes may be encountered. These codes are usually displayed on the inverter’s display screen to help users quickly locate issues. Below are some common fault codes and their solutions:

OC (Overcurrent):
- Cause: Excessive motor load, improper inverter parameter settings, etc.
- Solution: Check motor load, adjust inverter parameters, optimize motor matching, etc.
OV (Overvoltage):
- Cause: Excessively high input voltage, internal inverter faults, etc.
- Solution: Check input voltage stability, replace the inverter, etc.
OL (Overload):
- Cause: Motor overload, poor heat dissipation, etc.
- Solution: Check motor load, improve heat dissipation conditions, etc.
OH (Overheat):
- Cause: Poor inverter heat dissipation, excessively high ambient temperature, etc.
- Solution: Improve heat dissipation conditions, reduce ambient temperature, etc.

In conclusion, the YQ3000-F11 inverter from Yuqiang boasts powerful functions and a wide range of applications. Through reasonable parameter settings and wiring methods, precise motor speed adjustment and stable control of constant pressure water supply systems can be achieved. At the same time, familiarity with fault code meanings and solutions also aids users in better maintaining and using the inverter.

Posted on 2024年11月12日2024年11月13日 by baiyuzhan — Leave a comment

KCINT Inverter KC280/KC300 Series User Guide and Realization Method of Constant Pressure Water Supply Control

I. KCINT Inverter KC280/KC300 Series User Guide

1. Terminal Panel Start and Speed Regulation Method

The KCINT Inverter KC280/KC300 series can be started and speed-regulated through the terminal panel. Specific operations are as follows:

Wiring Instructions:
- Connect the three-phase power supply to the R, S, T terminals of the inverter.
- Connect the U, V, W terminals of the motor to the U, V, W output terminals of the inverter.
- Connect the ground wire to the PE terminal of the inverter.
Parameter Settings:
- Set P0.01 to 0 to select the keyboard command channel.
- Set P0.03 to 0 to select the keyboard setting mode.
- Set P0.07 to the desired operating frequency.
Operation Method:
- Press the RUN button to start the inverter.
- Hold the ▲ button to increase the output frequency of the inverter; hold the ▼ button to decrease the output frequency.
- Press the STOP button to stop the inverter.

KCINT IVERTER connects the pressure sensor signal wire terminal

2. Terminal Forward/Reverse and External Potentiometer Speed Regulation Method

Wiring Instructions:
- Connect the three-phase power supply to the R, S, T terminals of the inverter.
- Connect the U, V, W terminals of the motor to the U, V, W output terminals of the inverter.
- Connect the ground wire to the PE terminal of the inverter.
- Connect the output terminal of the external potentiometer to the VI terminal of the inverter, and the common terminal to the GND terminal.
- Connect the forward control terminal FWD-COM to the forward control signal, and the reverse control terminal REV-COM to the reverse control signal.
Parameter Settings:
- Set P0.00 to 1 to select the input terminal control mode.
- Set P0.01 to 1 to select the terminal command channel.
- Set P0.03 to 1 to select the analog VI setting mode.
- Set P5.07 to 0 to select the two-wire control mode.
Operation Method:
- When only FWD-COM is closed, the motor rotates forward; when only REV-COM is closed, the motor rotates reverse; when both are closed or open, the motor decelerates and stops.
- Adjust the external potentiometer to change the output frequency of the inverter, thereby achieving speed regulation.

II. Closed-Loop PID Control Application in Constant Pressure Water Supply

1. Parameter Settings

Set P0.03 to 5 to select the PID control setting mode.
Set P0.13 to 3 to select the constant pressure water supply macro function.
Set P9.00 to 0 to select the keyboard preset PID setting.
Set P9.01 to the desired PID setpoint (relative value, 0~100%).
Set P9.02 to 0 to select the analog channel VI feedback.
Adjust PID parameters such as P9.04 (proportional gain), P9.05 (integral time), and P9.06 (derivative time) as needed to achieve the desired control effect.

2. Wiring Instructions

Connect the output terminal of the remote pressure gauge or 4-20mA pressure transmitter to the VI terminal of the inverter, and the common terminal to the GND terminal.
Correctly connect the power wire and signal wire according to the wiring requirements of the pressure gauge or transmitter.

3. Operation Method

After starting the inverter, adjust the PID setpoint (A value) through the panel’s up and down keys.
The system will automatically adjust the output frequency of the inverter based on the set PID parameters and feedback signals to maintain a constant water supply pressure.

III. Fault Code Analysis and Solutions

The KCINT Inverter KC280/KC300 series may display various fault codes during operation. The following are some common fault codes, their analyses, and solutions:

FL (Inverter Unit Fault):
- Possible Causes: Too fast acceleration, internal IGBT damage, interference causing malfunctions, poor grounding, etc.
- Solutions: Increase acceleration time, check and eliminate interference sources, check grounding, etc.
OC (Overcurrent Fault):
- Possible Causes: Too fast acceleration or deceleration, large load inertia torque, low grid voltage, insufficient inverter power, etc.
- Solutions: Increase acceleration or deceleration time, select a larger inverter, check grid voltage, etc.
OU (Overvoltage Fault):
- Possible Causes: Abnormal input voltage, too fast deceleration, large load inertia, etc.
- Solutions: Check the input power supply, increase the deceleration time, add suitable energy consumption braking components, etc.
LU (Bus Undervoltage Fault):
- Possible Cause: Low grid voltage.
- Solution: Check the grid input power supply.
OL (Overload Fault):
- Possible Causes: Low grid voltage, incorrect motor rated current setting, motor stall or excessive load mutation, etc.
- Solutions: Check the grid voltage, reset the motor rated current, check the load, etc.

When using the KCINT Inverter KC280/KC300 series, wiring and parameter settings should be strictly carried out according to the manual, and regular maintenance and servicing of the inverter should be performed to ensure its normal operation and extend its service life. At the same time, for fault codes that appear, the cause should be promptly analyzed and corresponding solutions taken to ensure the smooth progress of the production process.

Posted on 2024年11月12日2024年11月12日 by baiyuzhan — Leave a comment

Analysis and Solutions for the 3130 Fault in ABB Inverter ACH531

Introduction

The ABB inverter ACH531 is a high-performance drive equipment widely used in HVAC (Heating, Ventilation, and Air Conditioning) systems. However, during operation, various fault alerts may be encountered, with the 3130 fault being a relatively common one. This article will provide a detailed analysis of the meaning of the 3130 fault in the ABB inverter ACH531 and propose corresponding solutions to help technicians quickly locate and resolve the issue, ensuring stable operation of the equipment.

I. Meaning of the 3130 Fault

The 3130 fault in the ABB inverter ACH531 is defined as an input phase loss fault, also known as a DC voltage oscillation fault. The appearance of this fault code indicates that the inverter has detected an issue with the input power supply, resulting in fluctuations in the DC bus voltage exceeding the normal range (exceeding 13%). This fault typically causes the inverter to shut down to protect the motor and drive system from damage.

II. Cause Analysis of the 3130 Fault

Power Phase Loss or Fuse Blowing:
- When one phase of the input power supply to the inverter is missing or a fuse blows, it can lead to instability in the DC circuit voltage, triggering the 3130 fault.
Excessive DC Filter Capacitor Discharge and Insufficient Power Supply:
- The DC filter capacitors inside the inverter are used to smooth the DC bus voltage. If the capacitors discharge excessively and the power supply is insufficient, it can cause increased fluctuations in the DC bus voltage, leading to the 3130 fault.
Power Grid Interference:
- Interference factors such as imbalances, harmonics, or transient overvoltages in the power grid can affect the normal operation of the inverter and trigger the 3130 fault.
Oscillation Issues Under Heavy Loads:
- Under heavy load conditions, if the inverter’s parameter settings are unreasonable or the load fluctuates significantly, it may also cause DC bus voltage oscillation, leading to the 3130 fault.
Hardware Failures:
- Hardware failures such as the rectifier bridge, thyristors, and their trigger circuits inside the inverter may also cause the 3130 fault.

III. Solutions for the 3130 Fault

Check Power Supply and Fuse:
- First, check whether the input power supply to the inverter is stable and whether the three-phase voltage is balanced. Use a multimeter to measure the incoming voltage and ensure that the voltage of each phase is within the normal range.
- Check whether the fuse has blown and, if so, replace it with a new one promptly.
Check Rectifier Bridge and Thyristors:
- Examine the thyristors and their trigger circuits inside the rectifier bridge for anomalies. An oscilloscope can be used to observe the trigger waveform of the thyristors to ensure their normal operation.
- If a thyristor or trigger circuit fault is found, it should be replaced or repaired in a timely manner.
Test DC Bus Voltage:
- Test the actual value of the DC bus voltage under load to see if it fluctuates. If the actual value does not fluctuate while the detected value does, it may indicate a fault in the detection circuit.
- In such cases, consider replacing the relevant detection components, such as sensors or circuit boards.
Check Capacitor Capacity:
- Check whether the capacity of the DC filter capacitors has decreased. If the capacitor capacity is insufficient, replace it with a new one to improve the stability of the DC bus voltage.
Check Power Input Terminal:
- Examine whether the wiring at the power input terminal is secure, with no loosening or poor contact.
- Check whether the capacity of the power supply transformer meets the load requirements of the inverter system. If the transformer capacity is insufficient, replace it with a larger one.
- Check whether the switches or circuit breakers are qualified, whether the fuse has blown, and whether the thermal relay has tripped.
Adjust Parameter Settings:
- Under heavy load conditions, try adjusting the inverter’s parameter settings, such as increasing acceleration and deceleration times or optimizing load balancing designs, to improve the stability of the DC bus voltage.
- If needed, the 3130 fault can be masked by setting parameter 31.21 (input phase loss) to “0”, so that the inverter will not trip when it detects input phase loss. However, please note that this method is only a temporary measure, and the root problem still needs to be solved in the long run.
Check Other Hardware Faults:
- If the above methods fail to resolve the issue, further examine other hardware components inside the inverter, such as the RTAC (Real-Time Adaptive Control) module and the AIBP (Input Bridge Protection Board), for damage or poor insertion.
- If hardware faults are found, replace or repair the corresponding components promptly.

IV. Conclusion

When the ABB inverter ACH531 encounters the 3130 fault, it should be troubleshooted and resolved from multiple aspects, including the power supply and fuse, rectifier bridge and thyristors, DC bus voltage testing, capacitor capacity, power input terminal, parameter settings, and other hardware faults. Through systematic inspection and adjustment, the 3130 fault can be effectively located and resolved, ensuring stable operation of the inverter. Meanwhile, it is also recommended to regularly maintain and service the inverter to prevent faults from occurring.

Posted on 2024年11月11日2024年11月12日 by baiyuzhan — Leave a comment

VACON NX Inverter Series User Manual Guide

I. How to Achieve Forward/Reverse Rotation and Speed Control via External Terminals

The VACON NX series of frequency converters allows for straightforward forward/reverse rotation and speed control via external terminals. Here’s how to achieve this:

Application diagram of VACON inverter NX series control IO

Terminal Connections:
- Forward/Reverse Control:
  - Forward rotation is typically connected to the DI1 (forward start) terminal of the frequency converter.
  - Reverse rotation is typically connected to the DI2 (reverse start) terminal.
  - Note that different NX series models may have different terminal numbers; refer to the specific model’s user manual for confirmation.
- Potentiometer Speed Control:
  - Connect the three terminals of the potentiometer to the AI1 (analog input 1), GND (ground), and +10V (analog input positive power) terminals of the frequency converter, respectively.
Parameter Settings:
- Forward/Reverse Parameters:
  - Set the control source to external terminal control and ensure that the DI1 and DI2 functions are correctly configured for forward and reverse rotation.
- Potentiometer Speed Control Parameters:
  - Set AI1 as the frequency reference source.
  - Adjust the input range of AI1 as needed to ensure that the potentiometer’s output range matches the frequency converter’s frequency range.

VACON inverter NX series PID control IO wiring diagram

II. Characteristics of PID Function and Its Application in Constant Pressure Control of Water Pumps

The PID function of the VACON NX series frequency converter is highly capable and suitable for various automatic control applications. Here are its key features and how to apply it to constant pressure control of water pumps:

PID Function Characteristics:
- Supports multiple PID control modes, including standard PID and sleep/wake-up functions.
- Flexible PID parameter configuration via external terminals or fieldbus.
- Provides comprehensive monitoring and alarm functions to ensure stable system operation.
Application in Water Pump Constant Pressure Control:
- Terminal Connections:
  - Connect the output signal of the pressure sensor to the AI1 (analog input 1) terminal of the frequency converter.
  - Connect other control terminals as needed, such as start and stop.
- Parameter Settings:
  - Set AI1 as the actual value input for PID control.
  - Configure the reference value for the PID controller (target pressure value).
  - Adjust the PID parameters (proportional, integral, derivative) to achieve optimal control performance.
  - Set the sleep/wake-up function as needed to save energy.

III. Fieldbus Protocol and Communication with Siemens PLC

The VACON NX series supports multiple fieldbus protocols, including Profibus, Modbus, etc., facilitating communication with various PLCs. Here’s how to set up communication with a Siemens PLC:

Fieldbus Protocol:
- The NX series supports multiple fieldbus protocols; users can select the appropriate protocol based on actual needs.
Communication with Siemens PLC:
- Wiring:
  - Connect the frequency converter’s fieldbus interface to the corresponding interface of the Siemens PLC using a dedicated fieldbus communication cable.
- Parameter Settings:
  - Configure fieldbus parameters in the frequency converter, including station address, baud rate, etc.
  - Configure corresponding communication parameters in the Siemens PLC to ensure compatibility with the frequency converter.
  - Program the PLC to send start, stop, and speed adjustment commands to the frequency converter via the fieldbus.

IV. Fault Code Meaning Analysis and Troubleshooting

The VACON NX series provides comprehensive fault codes to help users quickly locate and resolve issues. Here are some common fault codes, their meanings, and troubleshooting methods:

F1: Overcurrent Fault
- Meaning: The output current of the frequency converter exceeds the set value.
- Troubleshooting: Check for motor overload, cable short circuits, and correct frequency converter parameter settings.
F2: Overvoltage Fault
- Meaning: The DC bus voltage of the frequency converter is too high.
- Troubleshooting: Check for stable input voltage and proper operation of the braking resistor.
F5: Charging Switch Fault
- Meaning: The internal charging switch of the frequency converter is abnormal.
- Troubleshooting: Check the charging switch and related circuits for proper functioning.

V. Conclusion

The VACON NX series user manual provides detailed usage guides and parameter setting instructions, helping users quickly get started and implement various complex control functions. Through this guide, users should now have a comprehensive understanding of how to achieve forward/reverse rotation and speed control via external terminals, the characteristics and application of the PID function, fieldbus protocol and communication with Siemens PLC, as well as the meanings and troubleshooting methods of fault codes. In practical applications, users should flexibly configure parameters and wiring based on specific needs and site conditions to achieve optimal control performance.

Posted on 2024年11月9日2024年11月9日 by baiyuzhan — Leave a comment

M-DRIVER INVERTER M900 Series User Manual Guide

1. Introduction to Inverter Panel Functions and Parameter Settings

1.1 Panel Function Introduction

The M-DRIVER INVERTER M900 series features an intuitive and user-friendly panel design, with key functions including:

Running Indicators: Display the inverter’s operating status, such as Forward (FWD), Reverse (REV), and Stop (STOP).
Fault Indicator (ALM): Lights up when the inverter encounters a fault, prompting the user to check.
Program Key (PRGM): Used to enter or exit the parameter setting interface.
Enter Key (ENTER): Confirms parameter modifications or accesses the next menu level.
Increment Key (▲) and Decrement Key (▼): Adjust parameter values or select menu items.
Shift Key (<<): Toggles between digit positions during parameter modification.
Run Key (RUN) and Stop Key (STOP/RESET): Start and stop the inverter, respectively.

1.2 Restoring Factory Default Parameters

Restoring factory default parameters resets the inverter to its initial state. The steps are as follows:

Press the Program Key (PRGM) to enter the parameter setting interface.
Use the Increment Key (▲) or Decrement Key (▼) to select parameter F0-24.
Press the Enter Key (ENTER) to enter the parameter modification interface.
Set the value of F0-24 to 1.
Press the Enter Key (ENTER) again to save the setting and exit.

1.3 Setting and Removing Passwords

To protect the inverter parameters from unauthorized modification, a user password can be set:

Enter the parameter setting interface and select parameter F6-03.
Press the Enter Key (ENTER) to enter the password modification interface.
Use the Increment Key (▲) or Decrement Key (▼) to set the password.
Press the Enter Key (ENTER) again to save the password.

To remove the password, simply set the value of F6-03 to 0.

1.4 Setting Parameters for Synchronous Motor Control

When using the M900 series inverter to control a synchronous motor, the following parameters need to be set:

F8-06: Motor Control Mode, set to “2” (Synchronous Motor Vector Control without Speed Sensor).
F8-07: Motor Parameter Self-Tuning, select “Static Parameter Tuning” or “Dynamic Parameter Tuning” based on the motor state.
F8-16 to F8-18: Enter the synchronous motor’s stator resistance, d-axis inductance, and q-axis inductance parameters (if available on the nameplate, input directly; otherwise, perform parameter tuning).

2. Terminal Forward/Reverse and External Potentiometer Speed Control

2.1 Wiring Instructions

Forward/Reverse Control: Connect external switches to the inverter’s DI1 and DI2 terminals, with GND as the common terminal.
External Potentiometer Speed Control: Connect the potentiometer’s three terminals to the inverter’s AI1, GND, and +10V terminals, respectively.

2.2 Parameter Settings

Enter the parameter setting interface and select F0-00, setting its value to “1” (Terminal Control).
Select F1-00 and F1-01, setting the functions of DI1 and DI2 to Forward (FWD) and Reverse (REV), respectively.
Select F0-01 and set its value to “2” (AI1 as the frequency source).
Adjust the gain (F1-24) and offset (F1-25) of AI1 as needed to ensure the appropriate speed control range.

3. Modbus Communication and Siemens PLC SMART Control

3.1 Communication Parameter Settings

Enter the parameter setting interface and select F7-00 to set the inverter’s device address.
Select F7-01 to set the baud rate (e.g., 9600BPS).
Select F7-02 to set the data format (e.g., no parity, even parity, etc.).
Select F7-03 to set the communication timeout period.

3.2 PLC Control Settings

In the PLC programming software, send control commands to the inverter via the Modbus protocol. For example, to achieve forward/reverse control, the following commands can be sent:

Forward: Write the number “1” to the inverter’s 2nd register.
Reverse: Write the number “2” to the inverter’s 2nd register.

Ensure that F0-00 is set to “2” (Communication Control) and F0-01 is set to “8” (Communication Setting) to allow the inverter to receive control commands from the PLC.

4. Fault Code Meaning Analysis and Resolution Methods

4.1 Example Fault Codes

Err01: Inverter Unit Protection. Possible causes include output circuit short-circuit, excessive length of motor and inverter wiring, etc. Solutions include troubleshooting peripheral faults, installing reactors or output filters, etc.
Err02: Acceleration Overcurrent. Possible causes include output circuit grounding or short-circuit, too short acceleration time, etc. Solutions include increasing the acceleration time, adjusting the manual torque boost or V/F curve, etc.
Err10: Inverter Overload. Possible causes include excessive load or motor lock. Solutions include reducing the load and checking the motor and machinery, or selecting an inverter with a higher power rating.

4.2 Fault Handling Process

Check Fault Code: When a fault code appears on the inverter panel, first record it and consult the fault code table in the manual.
Analyze Possible Causes: Based on the fault code table, analyze the possible causes of the fault.
Take Corrective Measures: Follow the suggestions in the manual or combine them with actual conditions to take appropriate corrective measures.
Verify Repair Effectiveness: After resolving the fault, restart the inverter and verify that it has returned to normal operation.

5. Conclusion

The M-DRIVER INVERTER M900 Series User Manual provides detailed usage guides and parameter setting instructions. Through this guide, users can learn about panel functions, parameter restoration, password setting, synchronous motor control, terminal wiring and settings, Modbus communication, and fault handling. In practical applications, users should strictly follow the instructions in the manual to ensure the normal operation and long-term stability of the inverter.