Posted on Leave a comment

DARING Inverter DR300A Manual User Guide

I. Introduction to the Operation Panel Functions and Parameter Management

1.1 Introduction to the Operation Panel Functions

The DARING Inverter DR300A features a simple and intuitive operation panel with powerful functions. The panel is equipped with an LED display that shows the inverter’s working status, parameter settings, and fault information. The main function keys include the Run key, Stop/Reset key, Confirm key, Cancel key, Increment/Decrement key, Shift key, and Multi-function key.

  • Run Key: Press this key to start the inverter.
  • Stop/Reset Key: Press this key to stop the inverter during operation or to reset faults.
  • Confirm Key: Used to confirm parameter settings or function selections.
  • Cancel Key: Used to cancel the current operation or return to the previous menu.
  • Increment/Decrement Key: Used to adjust parameter values or select menu items.
  • Shift Key: Used to switch display contents or adjust the decimal point position of parameter values.
  • Multi-function Key: Through settings, it can realize functions such as jog operation, positive/negative input switching, function code display switching, etc.
DR300A physical picture

1.2 Copying Parameters to Another Inverter

To quickly copy parameters, the DR300A inverter provides parameter upload and download functions. The specific operation steps are as follows:

  1. Parameter Upload: Upload the parameters from the source inverter to the operation panel. First, ensure that the source inverter is properly connected to the operation panel. Enter the parameter copy mode, select the “Parameter Upload” function, and follow the prompts to complete the upload.
  2. Parameter Download: Download the parameters from the operation panel to the target inverter. Connect the target inverter to the operation panel, enter the parameter copy mode, select the “Parameter Download (with Motor Parameters)” function, and follow the prompts to complete the download.

1.3 Restoring Factory Default Settings

When it is necessary to restore the inverter parameters to their factory default values, follow these steps:

  1. Enter the parameter settings menu.
  2. Locate the “Restore Factory Defaults” function code (F0.28).
  3. Use the Increment/Decrement keys to select “Parameter Recovery Mode 1” or “Parameter Recovery Mode 2” (depending on whether to retain analog input/output offset parameters).
  4. Press the Confirm key to execute the restoration.

1.4 Setting Parameter Access Restrictions

To prevent misoperations or unauthorized access to inverter parameters, the DR300A provides a parameter protection function. By setting function code F0.01, you can choose the parameter modification permissions and initialization levels:

  • 0: Both keyboard and communication port can modify parameters.
  • 1: Only the keyboard can modify parameters.
  • 2: Only the communication port can modify parameters.
  • 3: Neither the keyboard nor the communication port can modify parameters.

Select the appropriate parameter protection level based on actual needs to ensure the security and stability of the inverter parameters.

II. External Terminal Control and Speed Regulation

2.1 External Terminal Forward/Reverse Control

The DR300A inverter supports forward/reverse control of the motor through external terminals. The specific wiring and parameter settings are as follows:

  • Wiring: Connect the forward control terminal (e.g., X1) to the forward control signal source, and connect the reverse control terminal (e.g., X2) to the reverse control signal source. Ensure that the common terminal (e.g., COM) is correctly wired.
  • Parameter Settings:
    • Enter function code F0.05 and select “External Terminal” as the operation command source.
    • Enter function code group F2 and set the functions of multifunction input terminals X1 and X2 to “Forward” and “Reverse,” respectively.

2.2 External Potentiometer Speed Regulation

The DR300A inverter also supports motor speed regulation through an external potentiometer. The specific wiring and parameter settings are as follows:

  • Wiring: Connect the output terminal of the external potentiometer to the analog input terminal of the inverter (e.g., AI0), and ensure that the power supply and grounding of the potentiometer are correctly wired.
  • Parameter Settings:
    • Enter function code F0.08 and select “AI0 (Keyboard Potentiometer)” as the main speed setting source.
    • Adjust the analog input filter time (e.g., F2.11) as needed to improve the smoothness and stability of speed regulation.
DR300A standard wiring diagram

III. Fault Codes and Troubleshooting

3.1 Fault Codes and Meanings

During operation, the DARING Inverter DR300A may encounter various faults, and the corresponding fault codes will be displayed on the screen. Here are some common fault codes and their meanings:

  • Err.01: Inverter unit protection. Possible causes include short circuit in the inverter output circuit, excessive motor and inverter wiring length, overheated module, etc.
  • Err.02: Acceleration overcurrent. Possible causes include grounding or short circuit in the inverter output circuit, vector control without parameter tuning, too short acceleration time, etc.
  • Err.03: Constant speed overcurrent. Possible causes include short circuit or leakage current in the inverter output circuit, vector control without parameter tuning, sudden load increase during operation, etc.
  • Err.05: Acceleration overvoltage. Possible causes include high input voltage, external force dragging the motor during acceleration, too short acceleration time, etc.
  • Err.10: Overheated module. Possible causes include high ambient temperature, blocked airflow, damaged fan, etc.

3.2 Troubleshooting Methods

For the above fault codes, the following troubleshooting methods can be adopted:

  • Err.01: Check and eliminate peripheral faults, such as motor wiring and output circuits; check for blocked airflow and fan operation; if the problem persists, seek technical support.
  • Err.02/Err.03: Check and eliminate peripheral faults; perform motor parameter tuning; increase acceleration/deceleration time; if the load fluctuates greatly, consider selecting an inverter with a higher power rating.
  • Err.05: Adjust the input voltage to the normal range; eliminate external force dragging or install braking resistors; increase acceleration time.
  • Err.10: Reduce ambient temperature; clean airflow paths; replace damaged fans or thermistors.

When troubleshooting, always follow safety operating procedures to ensure personal and equipment safety. If the fault cannot be resolved independently, promptly contact a professional technician for repair.

By thoroughly understanding the DARING Inverter DR300A manual, users can better grasp the operation panel functions, parameter management methods, external terminal control and speed regulation settings, as well as fault codes and troubleshooting methods, providing a strong guarantee for the safe and stable operation of the inverter.

Posted on Leave a comment

User Guide for Huayuan Z230 Series Inverter

The Huayuan Z230 series is a high-performance inverter designed specifically for electric hoists, widely used in lifting, traversing, and slewing control of small lifting equipment. This article provides a detailed introduction to the operation panel functions, parameter settings, external control implementation, and fault handling of the Z230 series inverter, helping users better understand and use the device.


Z230 physical image

I. Introduction to the Operation Panel

1. Overview of the Operation Panel

The operation panel of the Huayuan Z230 series inverter integrates a display screen, indicator lights, and multifunctional buttons. Users can perform parameter settings, operation control, and fault diagnosis through the panel. The main functions are as follows:

  • Display Screen: Used to display output frequency, current, parameter settings, and fault codes.
  • Indicator Lights: Includes power indicator (Power) and inverter status indicator (Status), which lights up during operation and turns off when stopped.
  • Multifunctional Keys: Includes programming key (PRG), confirmation key (ENT), shift key (↑↓), run key (RUN), and stop/reset key (STOP), etc.

2. How to Restore Factory Parameters

When the inverter malfunctions or needs to be reconfigured, the factory parameters can be restored. The specific operations are as follows:

  1. Enter the parameter setting interface and find the function code P00.26.
  2. Set P00.26 = 1 to restore factory parameters (excluding motor parameters).
  3. Set P00.26 = 2 to restore factory parameters (including motor parameters).

3. How to Set a Password

To prevent unauthorized personnel from operating the inverter, a password can be set for protection. The specific steps are as follows:

  1. Enter the parameter setting interface and find the function code P07.11.
  2. Set P07.11 to a value between 0 and 65535, which will be the password.
  3. After setting, the password must be entered each time the parameter setting interface is accessed.

4. Motor Parameter Self-Learning

Motor parameter self-learning is a key step to ensure the matching between the inverter and the motor. The specific operations are as follows:

  1. Set the function code P00.25 = 3 to perform static complete tuning.
  2. Press the run key, and the inverter will automatically start motor parameter self-learning, with the display showing “TUNE”.
  3. During the self-learning process, the motor will emit a howling sound and vibrate, which is normal.
  4. After the self-learning is completed, the display will exit the “TUNE” state, and the parameter tuning is completed.

II. Implementation of External Control

1. External Terminal Forward and Reverse Control

The Huayuan Z230 series inverter supports forward and reverse control through external terminals. The specific wiring and parameter settings are as follows:

Wiring:

  • DI1 Terminal: Forward running command.
  • DI2 Terminal: Reverse running command.

Parameter Settings:

  1. Set P00.01 = 1 to select the terminal command channel.
  2. Set P05.00 = 1 to select the function of DI1 terminal as forward running.
  3. Set P05.01 = 2 to select the function of DI2 terminal as reverse running.

2. External Terminal Multi-Speed Control

Multi-speed control can be achieved through external terminals. The specific wiring and parameter settings are as follows:

Wiring:

  • DI3 Terminal: Multi-command terminal 1.
  • DI4 Terminal: Multi-command terminal 2.

Parameter Settings:

  1. Set P00.02 = 4 to select the multi-command mode.
  2. Set P05.02 = 12 to select the function of DI3 terminal as multi-command terminal 1.
  3. Set P05.03 = 13 to select the function of DI4 terminal as multi-command terminal 2.
  4. Set P11.00 and P11.01 to different speed values, corresponding to the speeds of the multi-commands.

3. Use of Brake and Braking Modules

The brake and braking modules are important functions of the inverter, used to enhance the safety and stability of the equipment.

Brake Module Parameter Settings:

  1. Set P06.00 = 39 to set the inverter function as brake output.
  2. Set P19.00 = 1 to enable the brake output function.
  3. Set P19.01 = 50 for the brake release current threshold.
  4. Set P19.02 = 10 for the brake application current threshold.
  5. Set P19.03 = 1.00 for the brake release frequency threshold.
  6. Set P19.04 = 2.00 for the brake application frequency threshold.

Braking Module Parameter Settings:

  1. Set P09.15 = 1 to enable energy-consuming braking.
  2. Set P09.16 = 160 for the energy-consuming braking voltage point.
  3. Set P09.17 = 100 for the energy-consuming braking usage rate.

Z230 standard wiring diagram

III. Fault Codes and Handling Methods

The Huayuan Z230 series inverter may encounter various faults during operation. Users can quickly locate problems through the fault codes displayed on the screen. The following are common fault codes and handling methods:

1. Overvoltage During Deceleration

  • Causes: Input voltage is too high, external force drags the motor during deceleration, deceleration time is too short, or no braking unit is installed.
  • Handling: Adjust the voltage to the normal range, increase the deceleration time, and install the braking unit and braking resistor.

2. Undervoltage

  • Causes: Momentary power outage, low input voltage of the inverter, or abnormal rectifier bridge.
  • Handling: Reset the fault, adjust the voltage to the normal range, and seek technical support.

3. Inverter Overload

  • Causes: Excessive load, motor stalling, or undersized inverter selection.
  • Handling: Reduce the load, check the motor and mechanical conditions, and select a larger capacity inverter.

4. Module Temperature Abnormality

  • Causes: Excessively high or low ambient temperature, blocked air duct, fan failure, or damaged thermistor.
  • Handling: Lower or raise the ambient temperature, clean the air duct, replace the fan or thermistor.

5. Motor Tuning Abnormality

  • Causes: Motor parameters not set according to the nameplate or tuning process timeout.
  • Handling: Correctly set the parameters according to the motor nameplate and check the wiring from the inverter to the motor.

IV. Conclusion

The Huayuan Z230 series inverter is a powerful and easy-to-operate inverter specifically designed for electric hoists. By reasonably setting parameters, correctly wiring, and promptly handling faults, users can fully utilize its performance, enhancing the stability and safety of the equipment. This article provides a detailed introduction to the operation panel functions, external control implementation methods, and fault handling of the inverter, aiming to provide valuable references for users. If any difficulties are encountered, it is recommended to contact the manufacturer’s technical support for professional assistance.

Posted on Leave a comment

V&T Inverter V5-H Manual Usage Guide

I. Introduction to the Operation Panel Functions and Parameter Management

1.1 Introduction to the Operation Panel Functions

The V&T Inverter V5-H from Blue Ocean Huateng boasts an intuitive and easy-to-use operation panel that offers a wealth of control functions. The operation panel comes in two types: button-type and joystick-type, allowing users to choose based on their actual needs. The indicator lights on the operation panel provide a clear display of the current status of the inverter, such as frequency, current, voltage, and other parameters. Through keys like PRG (program key), ESC (exit key), and the rotary knob (+, -), users can conveniently access various menus for data setting and viewing.

Front image of V5-H

1.2 Parameter Copy

The parameter copy function allows users to quickly replicate the parameters of one inverter to another, significantly improving setup efficiency. The specific operation steps are as follows:

  1. Connect the Operation Panel: Use the operation panel cable to connect the source inverter and the target inverter.
  2. Upload Parameters: On the source inverter, enter the operation panel menu, select the parameter upload function, and upload the parameters to the operation panel.
  3. Download Parameters: Connect the operation panel to the target inverter, select the parameter download function, and download the parameters from the operation panel to the target inverter.

1.3 Restore Parameter Initialization Settings

Restoring the parameter initialization settings can revert all parameters of the inverter to their factory defaults, making it convenient for users to reconfigure the parameters. The specific operation steps are as follows:

  1. Enter the operation panel menu and locate the “Function Code Protection” parameter (P0.01).
  2. Set P0.01 to “2”, then press the confirm key, and the inverter will restore all parameters except motor group parameters (P9 group) to their factory settings.

1.4 Set and Clear Passwords

To protect the inverter parameters from unauthorized modifications, users can set a password. The specific operation steps are as follows:

  1. Set Password: Enter the operation panel menu, locate the “User Password” parameter (P0.00), and set the same password twice consecutively to successfully set the password.
  2. Verify Password: Enter P0.00 again, input the correct password, and you will be able to access the parameter area protected by the password.
  3. Clear Password: After verifying the password, set P0.00 to “0000” to clear the password.

1.5 Set Parameter Access Restrictions

By setting parameter access restrictions, users can control the operation permissions of different users on the inverter. The specific operation steps are as follows:

  1. Enter the operation panel menu and locate the “Function Code Protection” parameter (P0.01).
  2. Set P0.01 to the desired value according to your needs, such as “1” to prohibit changes to all parameters, or “3” to restore all parameters except motor group parameters to their factory settings.

II. External Control and Speed Adjustment Settings

2.1 External Terminal Forward and Reverse Control

The V&T Inverter V5-H supports forward and reverse control of the motor through external terminals. Users need to connect the FWD (forward) and REV (reverse) terminals to the control signal source, such as a PLC or button switch. At the same time, corresponding parameters need to be set in the inverter:

  1. Enter the operation panel menu and locate the “Run Command Given Mode” parameter (P0.06).
  2. Set P0.06 to “1”, indicating that the run command is given through terminals.

2.2 External Potentiometer Given Frequency Speed Regulation

By connecting an external potentiometer to the AI1 (Analog Input 1) terminal of the inverter, users can achieve speed control of the motor frequency. The specific steps are as follows:

  1. Wiring: Connect the output terminal of the external potentiometer to the AI1 terminal of the inverter, and connect the COM terminal of AI1 to the common terminal of the inverter.
  2. Parameter Setting:
    • Enter the operation panel menu and locate the “Open-Loop Main Given Mode” parameter (P0.04).
    • Set P0.04 to “1”, indicating that the frequency is given by AI1 analog input.
    • Set the AI1 analog input curve (P6.00) as needed to achieve linear or nonlinear speed regulation.
V5-H standard wiring diagram

III. Fault Codes and Solutions

The V&T Inverter V5-H features a comprehensive fault diagnosis function that can display fault codes and fault information in real-time, helping users quickly locate problems. The following are some common fault codes, their meanings, and solutions:

3.1 E.oc1: Overcurrent Protection During Acceleration

Meaning: The inverter detects an overcurrent phenomenon during acceleration.

Solution:

  • Check if the grid voltage is too low.
  • Extend the acceleration time to reduce load mutation.
  • Check if the motor parameter settings are correct.
  • Consider replacing with a higher-power inverter.

3.2 E.oc2: Overcurrent Protection During Deceleration

Meaning: The inverter detects an overcurrent phenomenon during deceleration.

Solution:

  • Extend the deceleration time.
  • Use a suitable energy dissipation braking component.
  • Check the motor parameter settings.

3.3 E.AUt: Self-Tuning Fault

Meaning: The inverter encounters a fault during self-tuning.

Solution:

  • Ensure that the motor is in a stationary state before performing self-tuning.
  • Check if the motor wires are properly connected and within the specified length.
  • Reset the P9 group motor parameters according to the motor nameplate.

3.4 E.oL2: Motor Overload Protection

Meaning: The inverter detects motor overload.

Solution:

  • Check if the load is too heavy or if the motor is jammed.
  • Adjust the inverter overload protection parameters (P9.16, P9.18).
  • Check if the motor is overheating, and replace it if necessary.

IV. Conclusion

The V&T Inverter V5-H manual provides users with detailed operation guides and troubleshooting methods. By mastering the functions of the operation panel and parameter setting methods, users can conveniently control and manage the inverter. At the same time, understanding common fault codes and their solutions can help users quickly locate and resolve issues, ensuring the stable operation of the inverter. In practical applications, users should also make flexible adjustments and optimizations based on specific needs and site conditions.

Posted on Leave a comment

SINCR C6000 Series User Manual Operation Guide

The SINCR C6000 series is a high-performance variable frequency drive widely used in industrial automation, mechanical processing, petrochemical, and other fields. This article provides a detailed introduction to the operation panel functions, parameter settings, fault resolution, and more for the SINCR C6000 series variable frequency drive, helping users better operate and maintain the device.

Front image of C6000

I. Operation Panel Function Introduction

1. Operation Panel Functions

The operation panel of the SINCR C6000 series variable frequency drive is the primary interface for user interaction, integrating functions such as operation control, parameter settings, and display. The panel features eight buttons with the following functions:

  • PRG/PRG: Program key, used to enter or exit the function code editing mode.
  • DATA/ENT: Enter the next menu or confirm data.
  • A: Increment data.
  • V: Decrement data.
  • SHIFT: Shift key, used to select data bits or cycle through display parameters.
  • RUN: Run key, used to start or stop the variable frequency drive.
  • STOP/RST: Stop/Reset key, used to stop operation or reset faults.
  • QUICK/JOG: Inching key, press and hold for inching operation, release to return to the previous state.

2. How to Copy Parameters to Another Variable Frequency Drive

The SINCR C6000 series supports parameter copying, allowing users to copy the parameter settings from one variable frequency drive to another. The specific steps are as follows:

  1. Enter the parameter setting interface by pressing the PRG key, select function code F0.18, and set it to 1 (restore factory settings).
  2. Export the parameters to a storage device (such as a USB drive), following the specific method in the variable frequency drive operation manual.
  3. Insert the storage device into the target variable frequency drive, enter the parameter setting interface, select the parameter import function, and import the parameters into the target variable frequency drive.
  4. After completing the parameter import, press the PRG key to exit the parameter setting interface.

3. How to Restore Parameter Initialization Settings

When the variable frequency drive encounters a fault or needs to be reconfigured, the parameter initialization settings can be restored. The specific steps are as follows:

  1. Press the PRG key to enter the function code editing mode.
  2. Select function code F0.18 and set it to 1 (restore factory settings).
  3. Press the ENT key to confirm the restoration of factory settings.
  4. The variable frequency drive will automatically restore to the factory settings. After completion, press the PRG key to exit.

4. How to Set and Remove Passwords

To prevent unauthorized personnel from operating the variable frequency drive, a password protection feature can be set. The specific steps are as follows:

  1. Press the PRG key to enter the function code editing mode.
  2. Select function code F7.00 and enter a password (range: 0~65535).
  3. Press the ENT key to confirm the password setting.

To remove the password, follow these steps:

  1. Press the PRG key to enter the function code editing mode.
  2. Select function code F7.00 and set the password to 0.
  3. Press the ENT key to confirm the removal of the password.

5. How to Set Parameter Access Restrictions

To prevent unauthorized personnel from modifying the variable frequency drive parameters, parameter access restrictions can be set. The specific steps are as follows:

  1. Press the PRG key to enter the function code editing mode.
  2. Select function code F7.00 and enter a password (range: 0~65535).
  3. Press the ENT key to confirm the password setting.
  4. After setting, the variable frequency drive will require a password to enter the parameter setting interface.
C6000 standard wiring diagram

II. External Terminal Control and Speed Adjustment

1. External Terminal Forward and Reverse Control

The SINCR C6000 series supports forward and reverse control through external terminals. The specific wiring and parameter settings are as follows:

Wiring:

  • X1 Terminal: Forward control, connect to run forward, disconnect to stop.
  • X2 Terminal: Reverse control, connect to run reverse, disconnect to stop.

Parameter Settings:

  1. Press the PRG key to enter the function code editing mode.
  2. Select function code F5.01 and set it to 1 (forward operation).
  3. Select function code F5.02 and set it to 2 (reverse operation).
  4. Press the ENT key to confirm the parameter settings.

2. External Potentiometer Speed Adjustment

The SINCR C6000 series supports speed adjustment through an external potentiometer. The specific wiring and parameter settings are as follows:

Wiring:

  • AI1 Terminal: Analog input terminal, connect to the output signal of the external potentiometer.

Parameter Settings:

  1. Press the PRG key to enter the function code editing mode.
  2. Select function code F0.02 and set it to 1 (analog AI1 setting).
  3. Select function code F5.09 and set the lower limit value for the AI1 terminal (range: 0.00V~10.00V).
  4. Select function code F5.10 and set the lower limit corresponding to the AI1 terminal setting (range: -100.0%~100.0%).
  5. Select function code F5.11 and set the upper limit value for the AI1 terminal (range: 0.00V~10.00V).
  6. Select function code F5.12 and set the upper limit corresponding to the AI1 terminal setting (range: -100.0%~100.0%).
  7. Press the ENT key to confirm the parameter settings.

III. Fault Codes and Solutions

The SINCR C6000 series variable frequency drive may encounter various faults during operation, which are indicated by fault codes. Below are common fault codes, their meanings, and solutions:

1. Fault Codes and Meanings

  • Err01: Inverter unit U phase protection.
  • Err02: Inverter unit V phase protection.
  • Err03: Inverter unit W phase protection.
  • Err04: Acceleration overcurrent.
  • Err05: Deceleration overcurrent.
  • Err06: Constant speed overcurrent.
  • Err07: Acceleration overvoltage.
  • Err08: Deceleration overvoltage.
  • Err09: Constant speed overvoltage.
  • Err10: Bus undervoltage fault.
  • Err11: Motor overload.
  • Err12: Variable frequency drive overload.
  • Err13: Input phase loss.
  • Err14: Output phase loss.
  • Err15: Rectifier block overheating.
  • Err16: Inverter module overheating fault.
  • Err17: External fault.
  • Err18: Communication fault.
  • Err19: Current detection fault.
  • Err20: Motor self-learning fault.
  • Err21: EEPROM operation fault.
  • Err22: PID feedback disconnection fault.
  • Err23: Braking unit fault.

2. Fault Solutions

Err01~Err03 (Inverter Unit Protection):

  • Cause: Overheating or short circuit in the inverter unit.
  • Solution: Check the heat dissipation of the inverter unit, ensure the fan is working properly; check the wiring of the inverter unit, and eliminate short circuit faults.

Err04~Err06 (Overcurrent Protection):

  • Cause: Motor overload or excessive output current from the variable frequency drive.
  • Solution: Reduce the motor load; check the parameter settings of the variable frequency drive to ensure the motor parameters match the variable frequency drive.

Err07~Err09 (Overvoltage Protection):

  • Cause: Input voltage is too high or parameter settings are incorrect.
  • Solution: Check if the input voltage is within the rated range of the variable frequency drive; adjust the parameter settings to ensure the output voltage is within a reasonable range.

Err10 (Bus Undervoltage Fault):

  • Cause: Input voltage is too low.
  • Solution: Check if the input voltage is within the rated range of the variable frequency drive; ensure the input power supply is stable.

Err11 (Motor Overload):

  • Cause: Motor load is too high.
  • Solution: Reduce the motor load; check if the motor parameters match the variable frequency drive.

Err12 (Variable Frequency Drive Overload):

  • Cause: Excessive output current from the variable frequency drive.
  • Solution: Reduce the motor load; check the parameter settings of the variable frequency drive to ensure the motor parameters match the variable frequency drive.

Err13~Err14 (Phase Loss Protection):

  • Cause: Phase loss in the input or output power supply.
  • Solution: Check the wiring of the input or output power supply; ensure the power supply is normal.

Err15~Err16 (Overheating Protection):

  • Cause: Overheating of the rectifier block or inverter module.
  • Solution: Check if the cooling fan is working properly; ensure the heat dissipation path of the variable frequency drive is unobstructed.

Err17 (External Fault):

  • Cause: Fault in external equipment.
  • Solution: Check the wiring and operation status of the external equipment, and eliminate external faults.

Err18 (Communication Fault):

  • Cause: Communication line fault or incorrect communication parameter settings.
  • Solution: Check if the communication line is normal; adjust the communication parameter settings to ensure normal communication.

Err19 (Current Detection Fault):

  • Cause: Current sensor fault.
  • Solution: Check the wiring and operation status of the current sensor, and eliminate sensor faults.

Err20 (Motor Self-Learning Fault):

  • Cause: Motor parameter self-learning failure.
  • Solution: Check if the motor parameter settings are correct; perform motor parameter self-learning again.

Err21 (EEPROM Operation Fault):

  • Cause: EEPROM memory fault.
  • Solution: Replace the EEPROM memory.

Err22 (PID Feedback Disconnection Fault):

  • Cause: PID feedback line disconnection.
  • Solution: Check the wiring and operation status of the PID feedback line, and eliminate disconnection faults.

Err23 (Braking Unit Fault):

  • Cause: Braking unit fault.
  • Solution: Check the wiring and operation status of the braking unit, and eliminate braking unit faults.

Conclusion

The SINCR C6000 series is a powerful and easy-to-operate variable frequency drive. Through reasonable parameter settings and correct operation, precise control and efficient speed adjustment of the motor can be achieved. This article provides a detailed introduction to the operation panel functions, parameter settings, and fault resolution of the variable frequency drive, aiming to help users better operate and maintain the device. If problems are encountered during use, it is recommended to refer to the variable frequency drive user manual or contact the manufacturer’s technical support to ensure the normal operation and long-term stability of the device.

Posted on Leave a comment

EACON Inverter EC590 User Manual Operation Guide

I. Introduction to the Operation Panel Functions and Parameter Management

1.1 Introduction to the Operation Panel Functions

The operation panel of the EACON Inverter EC590 consists of LED digital displays, LEDs, and function buttons, capable of displaying the inverter’s operating status, frequency, current, voltage, and other parameters. The main buttons on the panel include RUN, STOP/RESET, PRG/SET, and MF.K (multi-function key). Through the operation panel, users can conveniently perform parameter settings, monitor operating status, reset faults, and other operations.

EC590 front image

1.2 Copying Parameters to Another Inverter

To copy the parameters from one EACON Inverter EC590 to another, follow these steps:

  1. Ensure Identical Model Numbers: The premise for copying parameters is that both inverters must be of the same model to ensure parameter compatibility.
  2. Enter Parameter Copy Mode: On one inverter, press the PRG/SET button to enter the parameter setting mode, locate and set parameter FP-00 to a non-zero value (e.g., 1234) to enable the parameter copy function.
  3. Connect the Communication Cable: Use a dedicated communication cable to connect the communication interfaces of both inverters.
  4. Initiate the Copy Process: On the source inverter, press and hold the MF.K button for several seconds until the panel displays “COPY,” indicating that the copy process has started. At this time, the target inverter should be in standby mode.
  5. Complete the Copy: Once the copy process is complete, the source inverter’s panel will display “END,” indicating that the parameters have been successfully copied to the target inverter. At this point, the communication cable can be disconnected, and the FP-00 parameters of both inverters set to 0 to disable the parameter copy function.

1.3 Initializing Parameters

To initialize the parameters of the EACON Inverter EC590, follow these steps:

  1. Enter Parameter Setting Mode: Press the PRG/SET button to enter the parameter setting mode.
  2. Locate Initialization Parameter: In the parameter list, find parameter FP-01, which controls parameter initialization.
  3. Set Initialization Parameter: Set parameter FP-01 to 1 and press the MF.K button to confirm. At this point, the inverter will display “INIT,” indicating that the initialization process has started.
  4. Complete Initialization: After initialization is complete, the inverter will automatically restart. Upon restart, all parameters will be restored to their factory defaults.

1.4 Setting and Removing Passwords

Setting a Password

  1. Enter Parameter Setting Mode: Press the PRG/SET button to enter the parameter setting mode.
  2. Locate Password Setting Parameter: In the parameter list, find parameter FP-00, which is used to set the password.
  3. Set the Password: Set parameter FP-00 to the desired password value (e.g., 1234) and press the MF.K button to confirm. At this point, the password is set.

Removing a Password

  1. Enter Parameter Setting Mode: Press the PRG/SET button to enter the parameter setting mode.
  2. Locate Password Setting Parameter: In the parameter list, find parameter FP-00.
  3. Remove the Password: Set parameter FP-00 to 0 and press the MF.K button to confirm. At this point, the password is removed.

1.5 Setting Parameter Access Restrictions

The EACON Inverter EC590 provides a parameter access restriction function, which can be controlled by setting parameter FP-02 to control the display and modification permissions of different parameter groups.

  1. Enter Parameter Setting Mode: Press the PRG/SET button to enter the parameter setting mode.
  2. Locate Parameter Access Restriction Parameter: In the parameter list, find parameter FP-02.
  3. Set Access Restrictions: Set the value of parameter FP-02 as needed. For example, setting FP-02 to 10 (binary 1010) allows the display of U and A group parameters but prohibits modification.

II. External Terminal Control and Frequency Speed Regulation

2.1 External Terminal Control for Forward and Reverse Rotation

To achieve forward and reverse rotation control via external terminals, wiring and parameter settings are required as follows:

Wiring

  1. Forward Control: Connect the normally open contacts of an external switch or relay to the S1 and COM terminals of the inverter.
  2. Reverse Control: Connect the normally open contacts of an external switch or relay to the S2 and COM terminals of the inverter.

Setting Parameters

  1. Enter Parameter Setting Mode: Press the PRG/SET button to enter the parameter setting mode.
  2. Set Operation Command Source: Set parameter F0-02 to 1 (terminal control).
  3. Set Terminal Function: Set parameter F4-00 to 1 (S1 terminal for forward rotation) and parameter F4-01 to 2 (S2 terminal for reverse rotation).

2.2 External Potentiometer for Frequency Speed Regulation

To achieve frequency speed regulation via an external potentiometer, wiring and parameter settings are required as follows:

Wiring

  1. Potentiometer Wiring: Connect the three pins of an external potentiometer to the AI1, GND, and +10V terminals of the inverter. Among them, AI1 is the analog input terminal, GND is the grounding terminal, and +10V is the external power supply terminal.

Setting Parameters

  1. Enter Parameter Setting Mode: Press the PRG/SET button to enter the parameter setting mode.
  2. Set Frequency Command Source: Set parameter F0-03 to 4 (AI1 analog input).
  3. Set AI Curve: Set the input curve of AI1 as needed (e.g., parameters F4-13 to F4-16) to determine the relationship between analog input and frequency output.
EC590标准配线图

III. Fault Codes and Solutions

The EACON Inverter EC590 provides a wealth of fault codes to indicate various faults during operation. The following are some common fault codes and their solutions:

3.1 Err02 (Acceleration Overcurrent)

Fault Meaning: Overcurrent occurs during acceleration of the inverter.

Solution:

  1. Check if the motor and load are too large.
  2. Increase the acceleration time (parameter F0-17).
  3. Check if the motor parameters are correctly set.

3.2 Err03 (Deceleration Overcurrent)

Fault Meaning: Overcurrent occurs during deceleration of the inverter.

Solution:

  1. Check if the motor and load are too large.
  2. Increase the deceleration time (parameter F0-18).
  3. Check if the braking unit and braking resistor are working normally.

3.3 Err04 (Constant Speed Overcurrent)

Fault Meaning: Overcurrent occurs during constant-speed operation of the inverter.

Solution:

  1. Check if the motor and load are too large.
  2. Check if the motor parameters are correctly set.
  3. Check for external interference sources.

3.4 Err11 (Motor Overload)

Fault Meaning: Motor overload.

Solution:

  1. Check if the motor and load are too large.
  2. Check if the motor parameters are correctly set.
  3. Increase the motor overload protection time (parameter F9-01).

3.5 Err15 (External Fault)

Fault Meaning: External fault input is active.

Solution:

  1. Check if there is a signal input at the external fault input terminal.
  2. Check if the external fault signal is normal.
  3. Reset the external fault input signal.

Through this operation guide, users can better understand and utilize the EACON Inverter EC590 to achieve efficient and stable motor control.

Posted on Leave a comment

User Manual Guide for Xilin EH600A Series Frequency Converter

The Xilin EH600A series frequency converter is a high-performance inverter introduced by Shenzhen Xilin Electric Technology Co., Ltd. This guide provides detailed instructions on how to use the control panel, set up external control functions, and handle fault codes for the EH600A series.


EH600A physical picture

I. Control Panel Features

1. Control Panel Functions

The control panel of the Xilin EH600A series integrates rich functionalities, allowing users to modify parameters, monitor status, and control operations such as start, stop, and forward/reverse. The main functions include:

  • Parameter Modification: Users can modify various functional parameters, such as frequency settings, motor parameters, and control modes.
  • Status Monitoring: The control panel displays the operating status, including output frequency, current, and voltage.
  • Operation Control: Users can control the start, stop, and forward/reverse operations of the inverter.

2. Parameter Copying and Initialization

Parameter Copying

To copy parameters from one inverter to another:

  1. Use the dedicated communication software (e.g., the parameter setting software for EH600A) to export and save the parameters from the source inverter.
  2. Connect the target inverter to the computer via a communication cable and open the software.
  3. Import the saved parameters into the target inverter.
  4. Restart the target inverter to apply the parameters.

Parameter Initialization

To reset the inverter parameters to factory settings:

  1. Enter the parameter setting interface on the control panel.
  2. Locate the FD parameter group and set FD.10 (Parameter Initialization) to 1 (Restore Factory Settings).
  3. Save the parameters and restart the inverter to apply the factory settings.

3. Password Settings and Removal

Setting a Password

To prevent unauthorized access to parameter modifications:

  1. Enter the parameter setting interface on the control panel.
  2. Locate the F6 parameter group and set F6.08 (User Password) to a 4-digit number (e.g., 1234).
  3. Save the parameters. The system will prompt for the password the next time you enter the parameter setting interface.

Removing the Password

To disable the password protection:

  1. Enter the parameter setting interface using the current password.
  2. Set F6.08 to 0 and save the parameters.
  3. The password protection will be disabled.

4. Parameter Access Restrictions

To prevent unauthorized parameter modifications:

  1. Enter the parameter setting interface on the control panel.
  2. Locate the F6 parameter group and set F6.08 (User Password) to a non-zero value (e.g., 1234).
  3. Save the parameters. The system will prompt for the password the next time you enter the parameter setting interface.

II. External Control Functions

1. External Terminal Forward/Reverse Control

The EH600A series supports forward/reverse control via external terminals. The following steps outline the wiring and parameter settings:

Wiring

  • FWD (Forward): Connect to the forward control signal.
  • REV (Reverse): Connect to the reverse control signal.
  • CM (Common): Connect to the common terminal.

Parameter Settings

  1. Enter the parameter setting interface on the control panel.
  2. Locate the F3 parameter group and set F3.00 (X1 Terminal Function Selection) to 5 (Three-Wire Running Control).
  3. Set F3.06 (Terminal Command Mode) to 2 (Three-Wire Mode 1) or 3 (Three-Wire Mode 2), depending on the control logic.
  4. Save the parameters to enable external terminal forward/reverse control.

2. External Potentiometer Speed Control

The EH600A series supports speed control via an external potentiometer. The following steps outline the wiring and parameter settings:

Wiring

  • AI1 (Analog Input 1): Connect to the signal terminal of the external potentiometer.
  • GND (Ground): Connect to the ground terminal of the external potentiometer.

Parameter Settings

  1. Enter the parameter setting interface on the control panel.
  2. Locate the F0 parameter group and set F0.03 (Main Frequency Source X Selection) to 2 (AI1).
  3. Set F3.08 (AI1 Minimum Input) and F3.10 (AI1 Maximum Input) according to the potentiometer’s output range.
  4. Save the parameters to enable external potentiometer speed control.

EH600A standard wiring diagram

III. Fault Codes and Handling

The EH600A series displays fault codes on the control panel when a fault occurs. The following table lists common fault codes, their meanings, and handling methods:

1. Common Fault Codes

Fault CodeDescriptionHandling Method
E.1Inverter unit protectionCheck the inverter unit for issues and replace if necessary.
E.OC1Overcurrent during accelerationReduce the load or adjust the acceleration time.
E.OC2Overcurrent during decelerationReduce the load or adjust the deceleration time.
E.OC3Overcurrent during steady operationReduce the load or adjust the frequency setting.
E.OU1Overvoltage during accelerationCheck the input voltage and adjust or replace the input fuse.
E.OU2Overvoltage during decelerationCheck the input voltage and adjust or replace the input fuse.
E.OU3Overvoltage during steady operationCheck the input voltage and adjust or replace the input fuse.
E.OU4Overvoltage during stopCheck the input voltage and adjust or replace the input fuse.
E.LUUndervoltage during operationEnsure the input voltage is stable and within the acceptable range.
E.OL1Inverter overloadReduce the load or adjust the frequency setting.
E.OL2Motor overloadReduce the load or adjust the motor parameters.
E.LFOutput phase lossCheck the output wiring for disconnections or poor contact and repair as needed.
E.OHInverter overheatingCheck the cooling fan, clean the internal components, and replace the fan if necessary.
E.EFExternal device faultCheck the external device for issues and resolve them.
E.CECommunication faultCheck the communication lines and ensure the communication equipment is working properly.
E.GFOutput ground faultCheck the output wiring for grounding issues and repair as needed.
E.2CPU interferenceCheck the internal circuits for interference and replace the inverter if necessary.
E.3Current detection faultCheck the current detection circuit and replace the current detection module if necessary.
E.4EEPROM read/write faultCheck the EEPROM and replace it if necessary.
E.5Input phase lossCheck the input wiring for disconnections or poor contact and repair as needed.
E.6PID feedback disconnectionCheck the PID feedback wiring for disconnections and repair as needed.

2. Fault Handling Steps

  1. Identify the Fault Code: Check the control panel for the fault code and identify the fault type.
  2. Inspect Related Components: Based on the fault code description, inspect the related components of the inverter and external devices.
  3. Resolve the Fault: Follow the handling method to troubleshoot and resolve the fault.
  4. Restore Operation: After resolving the fault, restart the inverter and ensure it operates normally.

IV. Conclusion

The Xilin EH600A series frequency converter is a powerful and reliable device suitable for various industrial control applications. By effectively using the control panel functions, external control features, and promptly addressing fault issues, users can fully utilize the performance advantages of this inverter. This guide aims to provide valuable insights to help users better operate and maintain the EH600A series.

Posted on Leave a comment

User Guide for Boteng A558 Series Frequency Inverter

The Boteng A558 series frequency inverter is a high-performance inverter designed specifically for machine tools, widely used in various industrial control scenarios. This article provides a detailed introduction to the operation panel functions, parameter settings, troubleshooting, and other aspects of this inverter to help users better operate and maintain the device.

A558 in normal working condition

I. Introduction to the Operation Panel Functions

1. Operation Panel Functions

The operation panel of the Boteng A558 series frequency inverter integrates multiple functions, allowing users to modify parameters, monitor status, and control operation through the panel. The main functions of the operation panel include:

  • Program Key (PRG/ESC): Used to enter or exit menus and return to the previous menu.
  • Confirmation Key (ENTER): Used to confirm parameter settings or enter the next menu level.
  • Increment Key (+) and Decrement Key (-): Used to adjust data or function code values.
  • Shift Key (>): Used to cycle through different parameters or select modification positions in the stop display interface and parameter modification interface.
  • Run Key (RUN): Used to start the inverter.
  • Stop/Reset Key (STOP/RESET): Used to stop the inverter or reset faults.
  • Jog Key (QUICK/JOG): Used for jog operation or direction switching.

2. How to Copy Parameters to Another Inverter

To copy parameters from one inverter to another, follow these steps:

  1. On the source inverter, enter the parameter setting menu and select the “Parameter Backup” function.
  2. Export the parameters to a USB drive or other storage device.
  3. On the target inverter, insert the storage device, enter the parameter setting menu, and select the “Parameter Restore” function.
  4. Import the parameters from the storage device to complete the copying process.

3. How to Set and Remove Passwords

Setting a password can prevent unauthorized operations. The specific steps are as follows:

  1. Enter the parameter setting menu and find the password setting option (usually P7-49).
  2. Enter a new password (range: 0~65535) and confirm to save.
  3. To remove the password, set it to the default value of 0.

4. How to Set Parameter Access Restrictions

To prevent misoperation, you can set parameter access restrictions:

  1. Enter the parameter setting menu and find the parameter access restriction option.
  2. Set the parameter access permissions, such as allowing only specific users to modify critical parameters.
  3. Save the settings to ensure the parameter access restrictions take effect.

5. Setting the Rated Frequency, Voltage-to-Frequency Ratio, and Acceleration/Deceleration Time

For a machine tool-specific inverter, setting the rated frequency and voltage-to-frequency ratio is crucial. The specific steps are as follows:

  1. Rated Frequency Setting: In parameter P0-14, set the maximum frequency of the inverter (usually the rated frequency of the motor, such as 50Hz or 60Hz).
  2. Voltage-to-Frequency Ratio Setting: In parameter P2-01, set the torque boost value (usually 0%~30%) to ensure the inverter provides sufficient torque at low frequencies.
  3. Acceleration/Deceleration Time Setting: In parameters P0-23 and P0-24, set the acceleration and deceleration times, respectively, in seconds (s), with a range of 0.0~30000.0s.

II. External Terminal Control and Speed Adjustment

1. External Terminal Forward/Reverse Control

To achieve external terminal control of the inverter’s forward and reverse operation, you need to set the following parameters:

  1. Terminal Function Setting: In parameters P5-00 and P5-01, set the functions of terminals D11 and D12, respectively. For example, set D11 to forward operation (FWD) and D12 to reverse operation (REV).
  2. Wiring: Connect the external control signals to terminals D11 and D12. When D11 is connected, the inverter operates forward; when D12 is connected, the inverter operates in reverse.

2. External Potentiometer Speed Adjustment

To achieve speed adjustment through an external potentiometer, you need to set the following parameters:

  1. Potentiometer Input Setting: In parameter P0-06, select the potentiometer as the frequency source (e.g., select AI1 or AI2).
  2. Potentiometer Range Setting: In parameters P5-22 and P5-23, set the input range of the potentiometer and the corresponding frequency values.
  3. Wiring: Connect the potentiometer output to the analog input terminal of the inverter (A11 or A12) to adjust the output frequency of the inverter through the potentiometer.
A558 standard wiring diagram

III. Fault Codes and Troubleshooting

1. Common Fault Codes

The Boteng A558 series inverter may encounter various faults during operation. Common fault codes and their meanings are as follows:

  • Err01: Inverter module protection, possible causes include motor short circuit, module overheating, etc.
  • Err04: Overcurrent during acceleration, possible causes include incorrect motor parameters, short acceleration time, etc.
  • Err15: Drive overheating, possible causes include high ambient temperature, fan failure, etc.
  • Err23: Input phase loss, possible causes include power supply faults or wiring issues.

2. Troubleshooting Methods

For different fault codes, the following troubleshooting methods can be adopted:

  • Err01: Check if the motor and wiring are normal, and replace the inverter module if necessary.
  • Err04: Check the motor parameter settings and appropriately extend the acceleration time.
  • Err15: Lower the ambient temperature and check if the fan is working properly.
  • Err23: Check the power supply and wiring to ensure normal power supply.

IV. Conclusion

The Boteng A558 series frequency inverter is a powerful inverter designed specifically for machine tools. By reasonably setting parameters and operating correctly, precise control of machine tools can be achieved. This article provides a detailed introduction to the operation panel functions, parameter settings, and troubleshooting of the inverter, aiming to provide valuable reference for users. During use, if problems are encountered, it is recommended to refer to the user manual or contact the manufacturer for technical support to ensure the normal operation of the equipment.

Posted on Leave a comment

TECO T310 Series Inverter User Manual Guide

The TECO T310 series inverter is a powerful and reliable variable frequency drive widely used in industrial automation, machinery, and pumping systems. To help users better operate and maintain this inverter, this article provides a detailed guide on the T310 series inverter’s operation panel functions, parameter settings, external control wiring, and troubleshooting.


T310 working status

I. Introduction to the Operation Panel Functions

1. Overview of Operation Panel Functions

The T310 series inverter’s operation panel integrates display, control, and parameter setting functions. Users can perform operations such as starting, stopping, parameter setting, and fault diagnosis through the buttons and display screen on the panel. The main buttons on the panel include:

  • RUN/STOP: Start or stop the inverter.
  • ↑/↓: Adjust frequency or parameter values.
  • FWD/REV: Switch the motor’s forward and reverse directions.
  • DSP/FUN: Switch display modes (frequency display or parameter setting).
  • : Reset or confirm parameter settings.
  • READ/ENTER: Read or write parameter values.

2. How to Copy Parameters to Another Inverter

The T310 series inverter supports parameter copying, allowing users to export parameters from one inverter and import them into another. The specific steps are as follows:

  1. Export Parameters:
  • Enter the parameter setting mode and select group 13 (Maintenance Function Group).
  • Locate parameter 13-01 (Parameter Export), and press the READ/ENTER key.
  • The display will show “COPY,” indicating that the parameters have been exported.
  1. Import Parameters:
  • On the target inverter, enter the parameter setting mode and select group 13.
  • Locate parameter 13-02 (Parameter Import), and press the READ/ENTER key.
  • The display will show “PASTE,” indicating that the parameters have been imported.

3. How to Restore Parameters to Initial Settings

If you need to restore the inverter to its factory settings, follow these steps:

  1. Enter the parameter setting mode and select group 13.
  2. Locate parameter 13-08 (Initialization Setting), and press the READ/ENTER key.
  3. The display will prompt “RESET.” Press the READ/ENTER key to confirm, and the inverter will revert to its factory settings.

4. How to Set and Remove Passwords

The T310 series inverter supports password protection to restrict access to parameter settings. The steps to set a password are as follows:

  1. Enter the parameter setting mode and select group 00 (Basic Function Group).
  2. Locate parameter 00-31 (Password Setting), and press the READ/ENTER key.
  3. Enter a 4-digit password (range: 0000~9999), and press the READ/ENTER key to save.
  4. After setting the password, you will need to enter it to modify parameters in the parameter setting mode.

Remove Password:

  1. Enter the parameter setting mode and select group 00.
  2. Locate parameter 00-31, and press the READ/ENTER key.
  3. Set the password to 0000, and press the READ/ENTER key to save.

5. How to Set Parameter Access Restrictions

To prevent unauthorized parameter modifications, you can set parameter 00-30 (Parameter Lock) to restrict access:

  1. Enter the parameter setting mode and select group 00.
  2. Locate parameter 00-30, and press the READ/ENTER key.
  3. Set the parameter value to 1 (Locked State), and press the READ/ENTER key to save.
  4. Once locked, all parameters will be non-modifiable unless unlocked (set the parameter value to 0).

T310 standard wiring diagram

II. External Control Wiring and Parameter Settings

1. External Terminal Forward and Reverse Control

The T310 series inverter supports forward and reverse control of the motor through external terminals. The specific wiring and parameter settings are as follows:

  • Terminal Wiring:
  • S1: Forward input (default).
  • S2: Reverse input (default).
  • Parameter Settings:
  • Enter the parameter setting mode and select group 03 (External Digital Input/Output Function Group).
  • Locate parameters 03-00 (S1 Function Setting) and 03-01 (S2 Function Setting), and set them to forward and reverse control.

2. External Potentiometer Speed Control

You can control the inverter’s speed using an external potentiometer. The specific wiring and parameter settings are as follows:

  • Terminal Wiring:
  • AI1: Analog input terminal (0~10V or 4~20mA).
  • Parameter Settings:
  • Enter the parameter setting mode and select group 04 (External Analog Input/Output Function Group).
  • Locate parameter 04-00 (AI1 Function Setting), and set it to frequency command.
  • Set parameter 04-01 (AI1 Range) to 0~10V or 4~20mA, depending on the potentiometer’s output type.

III. Fault Codes and Troubleshooting

The T310 series inverter may encounter various faults during operation, and the inverter will display fault codes on the screen. Below are common fault codes, their meanings, and troubleshooting methods:

1. Common Fault Codes and Meanings

Fault CodeMeaningPossible Causes
OVOvervoltageInput voltage is too high or unstable.
UVUndervoltageInput voltage is too low or unstable.
OPOverloadMotor load exceeds the inverter’s rated load.
OHOverheatingInverter internal temperature is too high.
GFGround FaultInverter grounding is poor or ground wire is disconnected.
OFOutput FaultOutput terminal short circuit or motor wiring fault.
CFCommunication FaultCommunication interface connection is abnormal or communication parameters are incorrect.

2. Troubleshooting Methods

  • OV/UV: Check if the input voltage is within the inverter’s rated range and ensure the power supply is stable.
  • OP: Reduce the motor load or check for mechanical faults in the motor.
  • OH: Check the inverter’s cooling conditions, ensure good ventilation, and clean the heat sink if necessary.
  • GF: Check if the ground wire is securely connected and ensure proper grounding.
  • OF: Check the output terminals and motor wiring for short circuits or open circuits.
  • CF: Check the communication wiring and ensure the communication parameters are set correctly.

IV. Conclusion

The TECO T310 series inverter is a powerful and user-friendly variable frequency drive. By properly using the operation panel, setting parameters, and wiring external controls, users can achieve precise control of the motor. Understanding the inverter’s fault codes and troubleshooting methods can help users quickly resolve issues, improving system stability and reliability. This guide aims to provide valuable insights for users to better operate and maintain the T310 series inverter.

Posted on Leave a comment

Milan VFD M5000 Series User Manual Guide


The Milan M5000 series variable frequency drive (VFD) is a high-performance vector control drive, suitable for a wide range of industrial applications. This guide provides detailed information on how to operate and configure the VFD, including parameter initialization, password settings, control mode selections, fault code analysis, and troubleshooting methods.

1. VFD Control Panel Functions

1.1 Basic Functions of the Control Panel

The control panel of the Milan M5000 VFD provides users with various control and configuration options, including:

  • Stop/Reset Key: Stops the device or exits the fault state.
  • Confirm Key: Confirms the set parameters and makes them active.
  • Jog Key: Enables jog mode, allowing the VFD to run at a predefined frequency in small increments.
  • Forward/Reverse Key: Controls the forward or reverse direction of the motor, switching its rotation direction.
  • Menu Key: Accesses the menu settings for parameter adjustments.
  • Analog Potentiometer: Used to adjust the output frequency of the VFD.
Milan frequency converter M5000 physical picture

1.2 How to Initialize Parameters (Restore Factory Settings)

To restore the factory settings, users can access P3.01 from the menu and select “Restore Factory Defaults”. This operation will clear all customized settings and return the device to its factory default state.

1.3 How to Set and Remove Password

The VFD supports password protection to prevent unauthorized users from modifying critical parameters. To set a password, use function code P9.15:

  • Enter P9.15 to set a four-digit password to activate password protection.
  • To remove the password, input the correct password and select “Disable Password Protection” in P9.15.

1.4 How to Set Parameter Access Restrictions

Users can configure parameter access restrictions via function code P3.01, allowing them to limit which parameters can be modified by unauthorized users. This can help secure sensitive settings by requiring a password for certain parameters.

1.5 How to Copy Parameters to Another VFD

The P3.02 function allows users to copy the parameters from one VFD to another. By selecting “Upload” and “Download” options, users can transfer settings between devices, making configuration easier for multiple VFDs.

2. Terminal Forward/Reverse Control and External Potentiometer Speed Control

2.1 Terminal Forward/Reverse Control

The Milan M5000 VFD supports forward/reverse control through terminals. Connect the FWD (Forward) and REV (Reverse) terminals properly, and use either the control panel or external terminal input signals to control the motor’s direction.

2.2 External Potentiometer Speed Control

The VFD allows frequency adjustment via an external potentiometer. The potentiometer should be connected to the VCI or CCI terminals. After selecting “External Potentiometer” in P0.01, users can control the VFD’s output frequency by adjusting the potentiometer.

Milan frequency converter M5000 standard wiring diagram

3. Function Code Details

3.1 Frequency Channel Selection (P0.01)

Function code P0.01 allows users to select the frequency setting channel. This defines how the frequency is set (from the control panel, external potentiometer, or analog input). Common options include:

  • 0: Keyboard analog potentiometer setting.
  • 1: Keyboard digital setting.
  • 2: Terminal UP/DOWN frequency setting.
  • 4: Serial communication frequency setting.
  • 5: Analog VCI input frequency setting.

3.2 Run Command Channel Selection (P0.03)

Function code P0.03 selects the input channel for the run command. This setting allows users to define how the VFD receives start/stop commands. Common configurations include:

  • 0: Control panel command.
  • 1: Terminal command (e.g., FWD/REV terminals).
  • 2: Serial communication command.
  • 3: Control terminal command (using X1~X6 multifunction input terminals).

3.3 Starting Frequency Setting (P1.00)

P1.00 is used to set the VFD’s starting frequency. This setting determines the initial frequency at startup. It is typically set to 0.00Hz or a minimum start frequency (e.g., 0.4Hz) to ensure smooth motor startup.

4. Fault Codes and Troubleshooting Methods

4.1 Common Fault Codes

The Milan M5000 VFD is equipped with a variety of fault codes to help users diagnose problems. Common fault codes include:

  • E-01: Overcurrent fault, usually caused by an excessive load or motor blockage. Check the motor and load status.
  • E-02: Overvoltage fault, often due to high grid voltage or incorrect braking unit settings. Check input voltage and braking system.
  • E-03: Undervoltage fault, typically caused by low supply voltage. Ensure the input voltage is correct.
  • E-04: Overheating fault, which may be caused by poor ventilation or prolonged high-load operation. Check the cooling system.
  • E-05: Overload fault, possibly due to the motor running above its rated capacity. Ensure the motor and load are properly matched.
  • E-06: Communication fault, often caused by issues with the RS485 communication wiring or communication protocol settings. Check the wiring and protocol settings.
  • E-07: Motor grounding fault. Verify proper motor grounding.

4.2 Fault Troubleshooting Methods

When encountering faults, users should:

  1. Refer to the fault code table to understand the specific issue.
  2. Check the power supply, motor, and wiring to ensure everything is functioning correctly.
  3. Use the fault reset function on the control panel to clear the fault and restart the device.

Conclusion

The Milan M5000 VFD offers flexible configuration and high-efficiency control for various industrial applications. With this guide, users can easily configure parameters, choose control modes, and troubleshoot common faults. Mastering these features will help users optimize device performance and extend its lifespan.


Posted on Leave a comment

PDEEI Variable Frequency Drive LX3300 Series User Manual Guide

The PDEEI Variable Frequency Drive LX3300 Series is a high-performance variable speed control device widely used in industrial automation, fans, pumps, textile, papermaking, packaging, food processing, and other fields. This article provides a detailed guide on the operation panel functions, parameter initialization, parameter copying, password setting and removal, parameter access restrictions, external terminal control, fault codes, and troubleshooting for the PDEEI Variable Frequency Drive LX3300 Series.


LX3300 front

I. Introduction to Operation Panel Functions

The operation panel of the PDEEI Variable Frequency Drive LX3300 Series integrates multiple functions, including operation control, parameter settings, and status monitoring. The main function keys and their uses are as follows:

  1. RUN (Run): Starts the frequency drive.
  2. LOCAL/REMOT (Local/Remote): Switches between local control and remote control modes.
  3. FWD/REV (Forward/Reverse): Sets the running direction of the motor.
  4. TUNE/TC (Tune/Speed Adjustment): Enters the tuning or speed adjustment mode.
  5. PRG (Program): Enters the program setting mode.
  6. QUICK (Quick): Quickly sets the frequency.
  7. MF.K (Multifunction Key): Multifunction button used for operations in different modes.
  8. STOP/RST (Stop/Reset): Stops the frequency drive operation or resets the system.
  9. ENTER (Confirm): Confirms the current operation.
  10. ↑ (Up) and ↓ (Down): Adjusts parameter values or frequency.

Through these buttons, users can easily control the operation status of the frequency drive, set parameters, and monitor the system status.


II. Parameter Initialization (Restore Factory Settings)

Parameter initialization refers to restoring all parameters of the frequency drive to their factory settings. The specific operation steps are as follows:

  1. Enter the parameter setting mode: Press the PRG key to enter the parameter setting mode.
  2. Select parameter initialization: Use the or keys to select the parameter FP-01 (Parameter Initialization).
  3. Set the initialization value: Set the value of FP-01 to 1 (Restore factory settings) or 2 (Clear fault records).
  4. Confirm the operation: Press the ENTER key to confirm, and the frequency drive will automatically restore to the factory settings.

III. Using the Operation Panel to Copy Parameters to Another Frequency Drive of the Same Model

The parameter copying function allows users to copy the parameter settings from one frequency drive to another frequency drive of the same model. The specific operation steps are as follows:

  1. Prepare both frequency drives and ensure they are in the same initial state.
  2. Source frequency drive operation:
  • Enter the parameter setting mode, select the parameter FP-01, and set it to 3 (Parameter Copy).
  • Use a communication cable to connect the RS485 interfaces of the two frequency drives.
  1. Target frequency drive operation:
  • Enter the parameter setting mode, select the parameter FP-01, and set it to 4 (Receive Parameters).
  • Press the ENTER key, and the source frequency drive will transmit all parameters to the target frequency drive.
  1. Complete the operation: Disconnect the communication cable, and the parameter settings of the two frequency drives will be consistent.

LX3300 standard wiring diagram

IV. Setting and Removing Passwords

The PDEEI Variable Frequency Drive LX3300 Series supports setting passwords to protect parameter settings. The specific operation steps are as follows:

Setting a Password

  1. Enter the parameter setting mode: Press the PRG key to enter the parameter setting mode.
  2. Select password setting: Use the or keys to select the parameter FP-00 (Password Setting).
  3. Enter the password: Press the ENTER key, enter a 4-digit numeric password, and then press the ENTER key to confirm.

Removing a Password

  1. Enter the parameter setting mode: Press the PRG key to enter the parameter setting mode.
  2. Select password setting: Use the or keys to select the parameter FP-00 (Password Setting).
  3. Enter the current password: Press the ENTER key, enter the current password, and then press the ENTER key to confirm.
  4. Clear the password: Set the password to 0000, and then press the ENTER key to confirm.

V. Setting Parameter Access Restrictions

To prevent parameters from being accidentally modified, the PDEEI Variable Frequency Drive LX3300 Series provides a parameter access restriction function. The specific operation steps are as follows:

  1. Enter the parameter setting mode: Press the PRG key to enter the parameter setting mode.
  2. Select parameter access restriction: Use the or keys to select the parameter FP-02 (Parameter Write Protection).
  3. Set access restriction: Set the value of FP-02 to 1 (Prohibit modifying other parameters except for the digital set frequency and this parameter) or 2 (Prohibit modifying all parameters except for this parameter).
  4. Confirm the operation: Press the ENTER key to confirm.

VI. External Terminal Forward/Reverse Start/Stop and External Potentiometer Speed Control

The PDEEI Variable Frequency Drive LX3300 Series supports external terminal control for forward/reverse start/stop and external potentiometer speed control. The specific wiring and parameter settings are as follows:

External Terminal Forward/Reverse Start/Stop

  1. Wiring:
  • FWD (Forward): Connect to the external forward control terminal.
  • REV (Reverse): Connect to the external reverse control terminal.
  • CM (Common): Connect to the common terminal of the external control terminal.
  1. Parameter Settings:
  • F0-03 (Run Command Channel Selection): Set to 1 (External Terminal Control).
  • F0-04 (Direction Control): Set to 0 (Consistent with Set Direction) or 1 (Opposite to Set Direction).

External Potentiometer Speed Control

  1. Wiring:
  • AI1 (External Voltage Input 1): Connect to the output terminal of the external potentiometer.
  1. Parameter Settings:
  • F0-03 (Frequency Input Channel Selection): Set to 2 (External Voltage Signal 1).
  • F1-04 (AI1 Input Lower Limit Voltage): Set to the minimum output voltage of the external potentiometer.
  • F1-05 (AI1 Input Upper Limit Voltage): Set to the maximum output voltage of the external potentiometer.
  • F1-06 (AI1 Input Adjustment Coefficient): Set to an appropriate adjustment coefficient to match the output range of the potentiometer.

VII. Fault Codes and Troubleshooting

The PDEEI Variable Frequency Drive LX3300 Series provides detailed fault codes to help users quickly identify and resolve issues. The following are common fault codes and their troubleshooting methods:

  1. E01: Overcurrent Fault
  • Meaning: The output current of the frequency drive exceeds the set value.
  • Troubleshooting: Check if the load is too large, and ensure that the rated current of the frequency drive matches the load.
  1. E02: Overvoltage Fault
  • Meaning: The input voltage of the frequency drive exceeds the set value.
  • Troubleshooting: Check if the input voltage is stable, and ensure that the power supply voltage is within the allowed range of the frequency drive.
  1. E03: Undervoltage Fault
  • Meaning: The input voltage of the frequency drive is below the set value.
  • Troubleshooting: Check if the power supply voltage is stable, and ensure that the power supply voltage is within the allowed range of the frequency drive.
  1. E04: Overheating Fault
  • Meaning: The internal temperature of the frequency drive exceeds the set value.
  • Troubleshooting: Check the heat dissipation conditions, and ensure that there is sufficient airflow around the frequency drive.
  1. E05: Overload Fault
  • Meaning: The output current of the frequency drive exceeds the set value for a long time.
  • Troubleshooting: Check if the load is too large, and ensure that the rated current of the frequency drive matches the load.
  1. E06: Motor Overload
  • Meaning: The motor overload protection is activated.
  • Troubleshooting: Check if the motor is overloaded, and ensure that the rated current of the motor matches the frequency drive.
  1. E07: Motor Overheating
  • Meaning: The motor temperature exceeds the set value.
  • Troubleshooting: Check the heat dissipation conditions of the motor, and ensure that there is sufficient airflow around the motor.
  1. E08: Motor Stall
  • Meaning: The motor stall protection is activated.
  • Troubleshooting: Check if the motor is stalled, and ensure that the operating environment of the motor is normal.
  1. E09: Motor Phase Loss
  • Meaning: The motor phase loss protection is activated.
  • Troubleshooting: Check if the motor wiring is correct, and ensure that the three-phase power supply of the motor is normal.
  1. E10: Motor Phase Sequence Error
    • Meaning: The motor phase sequence error protection is activated.
    • Troubleshooting: Check if the motor wiring is correct, and ensure that the phase sequence of the motor is correct.

Conclusion

The PDEEI Variable Frequency Drive LX3300 Series is a powerful and easy-to-operate variable speed control device. Through this detailed introduction, users can master the operation panel functions, parameter initialization, parameter copying, password setting and removal, parameter access restrictions, external terminal control, fault codes, and troubleshooting methods of the frequency drive. It is hoped that this article will help users better utilize the PDEEI Variable Frequency Drive LX3300 Series, improving work efficiency and the reliability of the equipment.