Category: Electrical Equipment Manuals

The TECO JSDAP series servo drive is a high-performance servo system widely applied in various industrial automation scenarios. To facilitate better operation and maintenance of the JSDAP series servo drive, this article will provide a detailed introduction to its status display and diagnostic functions, trial operation of the servo motor without load in conjunction with an upper-level controller, parameter reset, fan operation settings, position mode control, electronic gear ratio settings, and fault code analysis.

I. Status Display and Diagnostic Functions

Status Display Function

The status display function of the JSDAP servo drive is realized through the LED seven-segment display and LED lights on the panel. When the drive is powered on, the POWER indicator light on the panel illuminates, indicating that the drive is properly powered. The CHARGE indicator light remains lit until the main circuit is completely discharged after the power is turned off, reminding users not to touch the circuit or replace components at this time. Users can cycle through various parameters, including status display parameters, diagnostic parameters, abnormal alarm records, system parameters, torque control parameters, speed control parameters, and position control parameters, by pressing the MODE key.

Diagnostic Function

The diagnostic function allows users to view various information about the current system, such as the current control mode (dn-01), output contact signal status (dn-02), input contact signal status (dn-03), CPU software version (dn-04), etc. This diagnostic information is extremely helpful for troubleshooting and system debugging.

II. Trial Operation of Servo Motor Without Load in Conjunction with an Upper-Level Controller

Trial operation of the servo motor without load is an important step to verify the correctness of the drive configuration and wiring. Before trial operation, it is necessary to ensure that the drive power supply, motor wiring, and encoder wiring are all correct. During trial operation, the JOG function on the drive panel can be utilized to check the motor’s operating speed and direction.

Specific steps are as follows:

1. Fix the servo motor onto the machine platform to prevent it from jumping or moving during trial operation.
2. Check whether the drive power supply, motor wiring, and encoder wiring are correct. Remove the control signal wires (CN1).
3. Turn on the drive power. If an abnormality is displayed on the panel, troubleshoot according to the abnormality code.
4. Release the mechanical brake (if the motor is equipped with one).
5. Use the panel to operate the JOG function and check whether the motor’s operating speed and direction are correct. If abnormalities are found, adjust the speed control parameters (such as Sn201) and system parameters (such as Cn004).

III. Parameter Reset and Fan Operation Settings

Parameter Reset

If a parameter reset is required for the drive, it can be achieved by simultaneously pressing the UP and DOWN keys on the panel. After resolving the abnormal alarm, first deactivate the input contact SON (i.e., deactivate the motor excitation state), then simultaneously press the UP and DOWN keys. The panel will display “RESET” and immediately return to the parameter selection screen, indicating that the abnormal alarm has been correctly cleared.

Fan Operation Settings

Fan operation settings are adjusted through relevant parameters. Specific setting methods are detailed in the relevant sections of the user manual. Generally, control parameters can be adjusted to set the fan’s start-up temperature and operation mode to ensure the drive operates at an appropriate temperature.

IV. Position Mode Control and Electronic Gear Ratio Settings

Position Mode Control

Position mode control is suitable for applications requiring precise control of the motor’s position. In position mode, the motor’s position is controlled by external pulse command signals. To achieve position mode control, correct wiring and parameter settings are required.

In terms of wiring, the pulse command signals (Pulse and /Pulse) and signal signs (Sign and /Sign) need to be connected to the corresponding contacts of the CN1 control signal terminal. Simultaneously, ensure that the drive power supply, motor wiring, and encoder wiring are all correct.

For parameter settings, the control mode selection parameter (Cn001) needs to be set to position control mode (usually 2 or 3), and the electronic gear ratio parameters (Pn302~Pn306) need to be set to adapt to different application requirements. The electronic gear ratio is used to convert pulse command signals into the motor’s actual movement distance.

Electronic Gear Ratio Settings

The setting of the electronic gear ratio is crucial for the accuracy of position control. By adjusting the electronic gear ratio parameters (Pn302~Pn306), the proportional relationship between the pulse command signal and the motor’s actual movement distance can be changed. Specific setting methods are detailed in the relevant sections of the user manual. Generally, the appropriate electronic gear ratio needs to be calculated and set based on the motor encoder’s specifications and the machine platform’s application specifications.

V. Fault Code Meaning Analysis and Troubleshooting

During operation, the JSDAP servo drive may display various fault codes. These codes typically indicate specific abnormal types, such as overvoltage, overcurrent, encoder abnormalities, etc. When a fault code appears, users should first consult the fault code table in the user manual to understand the abnormal type and its possible causes.

Troubleshooting methods usually include checking whether the wiring is correct, whether the parameter settings are reasonable, whether the external load is too heavy, etc. After resolving the fault, utilize the abnormal reset function on the drive panel to clear the abnormal alarm and restore the drive’s normal operation.

VI. Conclusion

This article provides a detailed introduction to the operation guide for the TECO JSDAP series servo drive user manual, covering status display and diagnostic functions, trial operation of the servo motor without load in conjunction with an upper-level controller, parameter reset, fan operation settings, position mode control, electronic gear ratio settings, and fault code analysis. By following the guidance in this article, users can better operate and maintain the JSDAP series servo drive, ensuring its stable and reliable operation in various industrial automation scenarios.

I. Introduction to the Operation Panel Functions and Settings for Passwords and Parameter Locks

The TECO A510S series frequency converter’s operation panel serves as its core control interface, offering intuitive operation and monitoring functions. Equipped with an LED display, multiple function keys, and status indicators, users can easily set parameters, monitor operating status, and troubleshoot faults.

Setting and Clearing Passwords:
To protect parameter settings from unauthorized changes, the A510S series provides a password protection feature. To set a password, users need to enter the “Maintenance Function Group” (parameter group 13) and set the “Parameter Password Function” (parameter 13-07) to a value between 0 and 65534. To clear the password, simply reset this parameter to 0.

Parameter Locking and Unlocking:
The parameter lock function prevents unauthorized users from modifying converter parameters. By setting “Parameter Lock” (parameter 13-06) to 1, users can restrict modifications to only preset “User Parameters” (parameters 00-41 to 00-56). To unlock all parameters, set this parameter to 2.

Setting Monitor Status to Current and Actual Frequency:
To monitor the converter’s current and actual output frequency in real-time, users need to enter the “Monitor Function Group” (parameter group 12) and adjust the “Display Screen Selection” (parameter 12-00) to set the LED display’s content. For example, setting the highest bit to 1 (output current) and the lowest bit to 2 (output voltage) will display both current and voltage on the panel. Similarly, by adjusting other bits of parameter 12-00, users can select other monitoring parameters like actual frequency.

II. Terminal Forward/Reverse Control and External Potentiometer Speed Regulation

The TECO A510S series supports forward/reverse control and speed regulation via external terminals. Specific wiring and parameter settings are as follows:

Forward/Reverse Control:
To achieve forward/reverse control, users need to connect the multi-function digital input terminals (e.g., S1 and S2) of the converter to external control signal sources. In the parameter settings, set “Multi-function Terminal S1 Function Setting” (parameter 03-00) to 0 (forward/stop command) and “Multi-function Terminal S2 Function Setting” (parameter 03-01) to 1 (reverse/stop command). This way, when terminal S1 receives a high-level signal, the converter will rotate forward; when terminal S2 receives a high-level signal, it will rotate reverse.

External Potentiometer Speed Regulation:
External potentiometer speed regulation dynamically adjusts the converter’s output frequency via an analog signal (e.g., 0-10V or 4-20mA). Users need to connect the output end of the potentiometer to the converter’s analog input terminal (e.g., AI1 or AI2) and enable the corresponding analog input function in the parameter settings. For example, set the “AI1 Signal Scan Filter Time” (parameter 04-01) to an appropriate value to eliminate signal interference and set “AI1 Function Setting” (parameter 04-00) to 0 (0-10V input). Then, adjusting the potentiometer will change the converter’s output frequency.

III. Fault Code Meaning Analysis and Solutions

When a fault occurs in the TECO A510S series converter, it will display the corresponding error code, helping users quickly locate the problem. Below are some common fault code meanings and solutions:

• OC (Overcurrent): Indicates that the converter’s output current exceeds the rated value. Possible causes include motor overload, output short circuit, etc. Solutions include checking the motor load and examining the output circuit for shorts.
• OL1 (Motor Overload): Indicates motor overload. Possible causes include excessive load, too short acceleration time setting, etc. Solutions include reducing the load and increasing the acceleration time.
• OH1 (Heat Sink Overheat): Indicates inadequate converter cooling. Possible causes include high ambient temperature, faulty cooling fan, etc. Solutions include improving cooling conditions and replacing the cooling fan.
• UV (Undervoltage): Indicates that the input voltage is below the rated value. Possible causes include unstable power supply voltage and poor input circuit contact. Solutions include checking the power supply voltage and examining the input circuit connections.

IV. Conclusion

The TECO A510S series frequency converter user manual provides detailed operation guides and parameter setting instructions, helping users easily get started and efficiently operate and maintain the converter. Through this guide, users can learn how to operate the panel, set passwords and parameter locks, achieve terminal forward/reverse control and external potentiometer speed regulation, as well as interpret and solve common fault codes. The realization of these functions and application scenarios relies heavily on a thorough understanding and correct application of the user manual. Therefore, it is recommended that users carefully read the user manual before operating the converter and strictly follow the instructions for operation and settings.

I. Introduction to the Operation Panel Functions

1.1 Overview of the Operation Panel

The operation panel of the KC500 series high-performance vector inverter is the primary tool for setting parameters, monitoring status, and controlling the operation of the inverter.

II. Operation Panel Functionality

2.1 Restoring Factory Defaults

To restore the factory default settings of the KCINT KC500 series inverter, follow these steps:

1. Enter the Parameter Setting Menu:
   • Press the MENU button to enter the function parameter menu.
   • Use the UP and DOWN buttons to navigate to the parameter group related to initialization (usually the PP group).
2. Select Factory Reset:
   • Find the parameter for factory reset (e.g., PP-01).
   • Set the value of this parameter to 1 to restore the factory defaults.
3. Save and Exit:
   • Press the ENTER button to save the changes and return to the previous menu.
   • Navigate back to the main menu and exit the parameter setting mode.

2.2 Setting and Clearing Passwords

To set a password to protect the inverter settings, follow these steps:

1. Enter the Parameter Setting Menu:
   • Press the MENU button to enter the function parameter menu.
   • Navigate to the parameter for password setting (e.g., PP-00).
2. Set the Password:
   • Enter the desired password value (a number between 0 and 65535).
   • Press the ENTER button to save the password.

To clear the password:

1. Enter the Parameter Setting Menu:
   • Press the MENU button and navigate to the password setting parameter (e.g., PP-00).
2. Clear the Password:
   • Set the value of the password parameter to 0.
   • Press the ENTER button to save the changes.

2.3 Jogging and Speed Adjustment

To achieve jogging (momentary start) and speed adjustment via the operation panel:

1. Jogging Start:
   • Press the JOG button to start the inverter in jogging mode.
   • The inverter will start running at a preset jogging speed.
2. Speed Adjustment:
   • Use the UP and DOWN buttons to adjust the jogging speed or the set frequency in non-jogging mode.
   • Press the ENTER button to confirm the speed setting.

III. External Terminal Control and Speed Adjustment

3.1 Forward and Reverse Control via External Terminals

To control the forward and reverse operation of the inverter via external terminals, follow these steps:

1. Terminal Connection:
   • Connect the forward control terminal (e.g., DI1) to a normally open (NO) contact of a switch.
   • Connect the reverse control terminal (e.g., DI2) to a normally open (NO) contact of another switch.
   • Ensure that the common terminals (e.g., COM) are properly grounded.
2. Parameter Setting:
   • Enter the function parameter menu.
   • Navigate to the parameters for input terminal function selection (e.g., P4-00 for DI1 and P4-01 for DI2).
   • Set P4-00 to 1 for forward operation and P4-01 to 2 for reverse operation.
   • Save the settings and exit the parameter setting mode.

3.2 Speed Adjustment via External Potentiometer

To adjust the speed of the inverter using an external potentiometer, follow these steps:

1. Terminal Connection:
   • Connect one end of the potentiometer to the power supply (e.g., +10V or +24V).
   • Connect the wiper terminal of the potentiometer to the analog input terminal of the inverter (e.g., AI1 or AI2).
   • Connect the other end of the potentiometer to the common terminal (e.g., GND or COM).
2. Parameter Setting:
   • Enter the function parameter menu.
   • Navigate to the parameter for analog input function selection (e.g., P0-03 for main frequency source).
   • Set P0-03 to the corresponding analog input terminal (e.g., 2 for AI1 or 3 for AI2).
   • Configure the relationship between the analog input voltage and the output frequency as needed (e.g., via parameters P4-13 to P4-21).
   • Save the settings and exit the parameter setting mode.

By following the above steps, you can effectively utilize the operation panel and external terminals to control and adjust the KCINT KC500 series inverter.

The RENLE Inverter NL100 series is a powerful and easy-to-operate frequency converter widely used in various industrial fields. This article will introduce in detail the functions of its operation panel, the setting of speed tracking functions, parameter initialization, password setting and removal, terminal forward and reverse control, external potentiometer speed regulation, as well as the meaning and solution of fault codes.

I. Introduction to Operation Panel Functions

The operation panel is the core control component of the RENLE Inverter NL100 series, providing an intuitive operation interface and rich information display functions. The panel mainly consists of three parts: unit and status indicators, digital display area, and key operation area.

1. Unit and Status Indicators: Used to display the current operating status of the inverter, such as the running status indicator (RUN), reverse indicator (F/R), running command given indicator (LO/RE), and alarm indicator (ALM).
2. Digital Display Area: A 5-digit LED digital tube is used to display various monitoring data such as set frequency, output frequency, bus voltage, output current, and alarm codes.
3. Key Operation Area: Includes programming/exit keys, multi-function keys, run keys, confirmation keys, shift keys, stop/reset keys, and increment/decrement keys, which are used for parameter setting, operation control, fault reset, and other operations.

II. Speed Tracking Function Setting and Parameter Initialization

Speed Tracking Function Setting:

The speed tracking function allows the inverter to start running from a set frequency after stopping instead of from 0Hz. The relevant parameter settings are as follows:

• F02.20 Speed Tracking Mode: Sets the starting point for speed tracking, with options including starting from the stopping frequency, starting from the power frequency, and starting from the maximum frequency.
• F02.21 Speed Tracking Speed: Sets the speed of speed tracking, with a higher value resulting in faster tracking.
• F02.22 Speed Tracking KP and F02.23 Speed Tracking KI: Set the proportional gain and integral gain of speed tracking respectively, used to adjust the accuracy and stability of tracking.

Parameter Initialization:

Parameter initialization can restore all parameters of the inverter to the factory settings. The specific operation steps are as follows:

1. Press the programming/exit key to enter the parameter setting mode.
2. Use the shift key and increment/decrement keys to select function code F05.01.
3. Press the confirmation key to enter the parameter modification mode.
4. Use the shift key and increment/decrement keys to set the parameter value to “01”.
5. Press the confirmation key to save the settings and exit the parameter modification mode.
6. The inverter will automatically perform parameter initialization and restart.

III. Password Setting and Removal, Terminal Forward and Reverse Control, and External Potentiometer Speed Regulation

Password Setting and Removal:

The password protection function can prevent unauthorized parameter modifications. The steps to set the password are as follows:

1. Enter the parameter setting mode and select function code F05.03.
2. Enter the parameter modification mode and set the desired password value (0~65535).
3. Save the settings and exit the parameter modification mode. The password will take effect after 1 minute.

To remove the password protection, simply set the parameter value of F05.03 to 0.

Terminal Forward and Reverse Control and External Potentiometer Speed Regulation:

To achieve terminal forward and reverse control and external potentiometer speed regulation, the following parameters need to be set and wired correctly:

• F00.01 Command Source Selection: Set to “1” to select the terminal command channel.
• F06.00~F06.03 DI Terminal Function Selection: Set DI1 to forward operation (FWD) and DI2 to reverse operation (REV).
• F00.02 Main Frequency Source X Selection: Set to “4” to select the panel potentiometer AI0 as the main frequency source. If an external potentiometer is used, it needs to be connected to the AI1 or AI2 terminal, and F00.02 should be set to the corresponding value.
• Wiring: Connect the forward button to the DI1 and COM terminals, and the reverse button to the DI2 and COM terminals. The three terminals of the external potentiometer are connected to the AI terminal (such as AI1), GND terminal, and +10V terminal (if the potentiometer requires +10V power supply).

Forward and Reverse Dead Time Setting:

The forward and reverse dead time is used to prevent damage to the inverter or motor due to frequent actions during forward and reverse switching. The relevant parameter is F02.11, with a setting range of 0.0s~3000.0s. Adjust the parameter value according to actual application requirements.

IV. Fault Code Meaning Analysis and Solution

The RENLE Inverter NL100 series has a complete fault protection function. When a fault occurs, the inverter will display the corresponding fault code. The following are the meanings and solutions of some common fault codes:

• E.oC1 Overcurrent During Acceleration: Possible causes include too fast acceleration, low grid voltage, or insufficient inverter power. Solutions include increasing the acceleration time, checking the input power supply, or selecting an inverter with a larger power rating.
• E.oU1 Overvoltage During Acceleration: Possible causes include abnormal input voltage or restarting a rotating motor after a power outage. Solutions include checking the input power supply or avoiding restart after stopping.
• E.oL1 Motor Overload: Possible causes include low grid voltage, incorrect setting of motor rated current, or motor stall. Solutions include checking the grid voltage, resetting the motor rated current, or checking the load condition.
• E.oH1 Rectifier Module Overheat: Possible causes include instantaneous overcurrent of the inverter, output three-phase phase-to-phase or ground short circuit, etc. Solutions include referring to overcurrent countermeasures, rewiring, or ventilating the channel.

When a fault occurs in the inverter, first search for possible fault causes based on the displayed fault code and follow the corresponding solution. If the problem cannot be solved, please contact RENLE after-sales service for professional help.

Through the introduction of this article, I believe you have a deeper understanding of the operation guide of the RENLE Inverter NL100 series. In practical applications, please be sure to follow the instructions in the manual to ensure the normal operation and long-term stability of the inverter.

The DPK Servo DSL200-F1 is a high-performance servo drive widely used in industrial automation. This article provides a detailed introduction to its operation panel functions, monitoring status, jog operation and test run methods, homing settings, wiring and parameter configuration for position and speed modes, and analysis and solutions for common fault codes to help users operate this device efficiently.

1. Operation Panel Functions and Monitoring Status

The operation panel of the DSL200-F1 includes the following main functions:

1. Display Screen: Used to display running status, parameter settings, and fault codes.
2. Function Keys: For switching menus, confirming settings, or returning to the previous menu.
3. Rotary Encoder: For quickly adjusting parameter values.
4. Indicator Lights: Show the servo status (e.g., running, alarm, etc.).

The monitoring status function helps users check key parameters of the servo in real time, including:

• Monitoring Status Parameters:
• Fn-17: Input status terminal (displays the status of input terminals, address 4×1297).
• Fn-18: Output terminal status (displays the status of output terminals, address 4×1298).
• Fn-19: Encoder value input signal (address 4×1299).
• Fn-20: Servo running status, displayed as “Rn On” to indicate running (address 4×1300).
• Fn-21: Alarm codes, e.g., “ALE 9” indicates alarm 9 (address 4×1301).
• Fn-22: External speed analog voltage input value (e.g., U 0.000V, address 4×1302).
• Fn-23: External torque analog voltage input value (e.g., U 0.000V, address 4×1303).
• Fn-24: Servo alarm count memory, e.g., AC 8 indicates 8 alarms (address 4×1304).

2. Parameter Table Overview

Below is an explanation of some important parameters:

1. Monitoring Parameters:

• P0-00: Software version, factory default is 407 (address 4×0000).
• P0-01: Hardware version, factory default is 200 (address 4×0001).
• P0-02: Parameter default value recovery.
• Set to 0: No operation.
• Set to 1: Restore to factory default parameters.
• Set to 2: Absolute encoder motor zero point position setting (manufacturer use).
• Default value is 0, address 4×0002.
• P0-03: Software reset.
• Set to 0: No operation.
• Set to 1: Servo software reset.
• Default value is 0, address 4×0003.
• P0-04 to P0-08: Record the last five alarm codes, default value is 0, addresses 4×0004 to 4×0008.

2. Expansion Parameters:

• P1-00: Control mode selection.
• Range: 0~100.
• Default value: 0, address 4×0256.
• Refer to section 4.6 for control mode definitions.
• P1-01: Pulse command direction and encoder feedback direction setting.
• Range: 0~3.
• Default value: 0, address 4×0257.
• P1-02: External pulse train command input form setting.
• Range: 0~7.
• Default value: 0, address 4×0258.
• 0: Pulse + direction, 4: CCW/CW pulse, 6: A/B phase pulse.
• P1-03: Control command input source setting.
• Range: 0~2.
• Default value: 0, address 4×0259.
• 0: Control command from terminal.
• 1: Control command via ModBus RTU (RS-485).
• 2: Control command via CAN communication.
• P1-04: Internal servo start setting.
• Range: 0~1.
• Default value: 0, address 4×0260.
• 0: Servo disabled.
• 1: Servo enabled.
• After setting parameters, press and hold the “SET” key for 3 seconds to save.
• P1-05: Motor model code.
• Range: 0~100.
• Default value: 2, address 4×0261.
• When P0-02=1, the servo automatically restores parameters to factory defaults based on the motor model code.
• P1-06: Electronic gear numerator (N).
• Range: 1~32767.
• Default value: 1, address 4×0262.
• P1-10: Electronic gear denominator (M).
• Range: 1~32767.
• Default value: 1, address 4×0266.

[Further parameter descriptions omitted for brevity in this draft.]

3. Implementing JOG Operation and Test Run

1. JOG Operation:
The JOG operation is used to check the motor rotation direction or make fine adjustments. Steps are as follows:

1. Set P1-00=12 to let the servo enter JOG mode.
2. Set P1-04=1 to enable the servo.
3. Enter parameter P4-00 and assign a speed command.
4. Press the start button on the panel and use the direction keys to select the rotation direction.
5. Release the start button to stop the jog operation.

2. Test Run:
Test runs verify the correctness of the connection between the servo drive and motor.

1. Enable test run mode in the menu (P4-60).
2. Set the running speed (P3-01) and running time (P3-02).
3. Press the start button to begin the test, observing whether the motor runs smoothly.
4. Press the stop button to complete the test.

4. Homing Methods and Settings

The DSL200-F1 supports the following homing methods:

1. Limit Switch + Z Pulse Homing:

• Set P1-28=1 and connect the limit switch to the ORG1 input terminal.
• The motor will search for the limit switch position at high speed (P1-30) and then search for the Z pulse signal at low speed (P1-31).
• A completion signal is output after homing.

2. Z Pulse + Offset Homing:

• Set P1-28=2, and the offset is determined by parameters P1-32 and P1-33.
• The motor searches for the Z pulse at low speed and then stops based on the set offset.

3. DOG Detection Homing:

• Set P1-28=3. The servo motor stops upon detecting the DOG signal.

5. Position and Speed Mode Wiring and Parameter Settings

1. Position Mode Control:
Position mode is used for precise control of motor position.

• Wiring: Connect the controller’s pulse + direction signal to the servo drive’s PULSE and SIGN terminals.
• Parameter Settings:

1. Set the pulse equivalent (P2-02).
2. Set acceleration and deceleration time (P2-26, default is 100ms).
3. Activate position control mode (P1-00=pt).

• Testing: Verify proper position control using external pulse signals.

2. Speed Mode Control:
Speed mode is used to control motor speed.

• Wiring: Connect the analog speed signal (-10V to +10V) to the V-REF terminal.
• Parameter Settings:

1. Set speed gain (P2-18).
2. Adjust the low-pass filter (P2-21).
3. Activate speed control mode (P1-00=st).

• Testing: Input different voltage signals and observe the motor speed response.

6. Fault Code Analysis and Solutions

Common fault codes for DSL200-F1 include:

1. ALE 01: Overspeed Alarm

• Cause: Command frequency too high or encoder fault.
• Solution:

1. Check whether the pulse input frequency exceeds the limit.
2. Replace the encoder or inspect encoder wiring.

2. ALE 02: Main Circuit Overvoltage

• Cause: Abnormal braking circuit or excessive power supply voltage.
• Solution:

1. Check whether the braking resistor connection is normal.
2. Add an external braking resistor.

3. ALE 05: Motor Overheating

• Cause: Excessive motor load or poor ventilation.
• Solution:

1. Check ambient temperature and load conditions.
2. Reduce the load or add cooling devices.

4. ALE 10: Control Power Undervoltage

• Cause: Insufficient control power input.
• Solution:

1. Check the control power voltage.
2. Ensure firm wiring connections.

7. Summary

The DPK Servo DSL200-F1 provides rich functionality and flexible control modes. By proper operation and settings, it can meet diverse industrial application requirements. This article introduces the operation panel functions, JOG operation and test run, homing settings, position and speed mode control, and common fault solutions in detail. For further information, refer to the official manual or contact technical support.

The WELLER S320 Inverter, as a powerful variable frequency speed control device, is widely used in various industrial control systems. To ensure its correct and efficient operation, this article will provide a detailed operation guide for the WELLER S320 Inverter, covering four main aspects: sensor selection and settings, external start mode and return water control settings, relay output function settings, and fault code analysis and troubleshooting.

I. Sensor Selection and Settings

As the “eyes” of the inverter, the type and range of the sensor directly affect the system’s accuracy and stability. The WELLER S320 Inverter supports both voltage and current sensors. When choosing the sensor type, it is necessary to consider the actual application scenario and system requirements. Voltage sensors are suitable for situations requiring high signal stability, while current sensors are more suitable for long-distance transmission or environments with high interference.

Setting the sensor range is equally important. The WELLER S320 Inverter offers three ranges: 0.0-10.0 bar, 0.0-16.0 bar, and 0.0-25.0 bar. During setting, it is essential to select a range that reasonably covers the system’s operating pressure to ensure the sensor can accurately reflect the system status.

Pressure calibration is a crucial step to ensure the accuracy of the inverter. By adjusting parameter E0.04, the sensor can be calibrated. During the calibration process, ensure the system is in a stable state to avoid external interference affecting the calibration results.

Parameters related to pressure deviation include wake-up pressure deviation (E0.05) and high-pressure alarm deviation (E0.06). The wake-up pressure deviation sets the pressure threshold for the inverter to wake up, while the high-pressure alarm deviation sets the threshold for the high-pressure alarm. Properly setting these two parameters can effectively protect the system from excessive or too low pressure.

The PID sleep and wake-up functions are important means to improve system energy efficiency. By setting parameter E2.07 to 1, the PID sleep function can be enabled. At the same time, by adjusting parameters E2.08 and E2.09, the PID wake-up delay and sleep deviation pressure can be set to meet the needs of different systems.

The water shortage protection function is essential for protecting pumps and preventing system damage. By setting parameter E0.19 to 1 or 2, the water shortage protection function can be enabled. It is also necessary to reasonably set parameters such as E0.20 (water shortage fault detection threshold), E0.21 (water shortage protection frequency), and E0.22 (water shortage protection detection current percentage) to ensure that the water shortage protection function can accurately and timely respond to changes in the system status.

II. External Start Mode and Return Water Control Settings

Setting the inverter to external start mode allows convenient control of the inverter’s start and stop through external signals. By setting parameter E0.08 to 1 and selecting the appropriate DI function (e.g., setting E0.29 to 1), the external start function can be achieved. Simultaneously, by adjusting parameter E0.28, the power-on self-start delay time can be set to meet the start-up requirements of different systems.

Return water control is an important application of the inverter in heating, water supply, and other fields. By setting parameter E5.06 to 1 or 2, the return water control mode can be enabled. It is also necessary to reasonably set parameters such as E5.00 (return water temperature set value), E5.01 (return water shut-off temperature offset), E5.02 (maximum operating time of return water control), and E5.03 (allowable time interval for return water control operation) to ensure the stable operation of the return water control system and meet actual needs.

The relay output function is a crucial means to realize the联动 control between the inverter and other devices. By setting parameter E0.34, different relay output functions can be selected, such as forward operation, reverse operation, fault output, etc. Simultaneously, by adjusting parameters E0.35 and E0.36, the relay closing and opening delay times can be set to meet the control requirements of different systems.

III. Fault Code Analysis and Troubleshooting

The WELLER S320 Inverter features rich fault code prompts, helping users quickly locate and resolve issues. For example, when the inverter encounters an E004 acceleration overcurrent fault, possible causes include too fast acceleration, low grid voltage, or insufficient inverter power. To address such faults, methods such as increasing the acceleration time, checking the input power supply, or selecting an inverter with a larger power rating can be employed.

Similarly, when the inverter experiences an E026 water shortage fault, possible causes include municipal water pipe network shortage, pump failure, or sensor failure. To address such faults, one can check whether parameters E0.19, E0.20, E0.21, and E0.22 are set correctly or seek help from professional service personnel.

IV. Conclusion

The WELLER S320 Inverter, as a powerful and flexible variable frequency speed control device, plays an important role in various industrial control systems. By reasonably selecting sensor types and ranges, calibrating pressure, setting pressure deviation-related parameters, and configuring the PID sleep and wake-up functions, the inverter can accurately reflect the system status and operate stably. Additionally, through external start mode and return water control settings, as well as relay output function configurations, the inverter can realize联动 control with other devices and meet the needs of different systems. Furthermore, familiarity with the meaning and solutions of the inverter’s fault codes is also essential for ensuring the stable operation of the system.

In practical applications, users should perform personalized settings and adjustments to the inverter based on specific requirements and regularly maintain and inspect the inverter to ensure its long-term stable operation. Simultaneously, when encountering problems, users should promptly seek help from professional service personnel to ensure timely and effective solutions.

I. Introduction to the Operation Panel Functionality and Password, Function Code Settings

The operation panel of the GTAKE GS100M spindle drive serves as the primary interface for user interaction. The panel comprises five buttons: SET (confirm), MODE (return), ▲ (increase), ▼ (decrease), and ◀◀ (shift). These buttons enable users to configure drive functions and adjust parameters.

Password Function Setup and Removal

To protect the drive from unauthorized modifications, the GS100M offers a password protection feature. Users can set a password by configuring function code A0-00. To remove the password, restore the value of A0-00 to the default 0000.

Function Code Display and Protection Settings

Function code A0-01 controls the display range of function codes. Users can select to display all function codes, only certain function codes, or only those with values different from the factory defaults. Additionally, function code A0-02 provides function code protection; when set to 1, only A0-00 and this function code can be modified, locking other function codes to prevent accidental changes.

Function Code Initialization and Backup Settings

To restore the drive to factory settings, users can configure function code A0-03. Selecting different values can clear fault records, restore all parameters to factory defaults (with or without motor parameters), or backup the current parameters to function codes. Backup parameters can be achieved by setting function code A0-04 for quick restoration when needed.

II. Parameter Settings for Controlling Synchronous Motors

To control synchronous motors, users must correctly set a series of parameters. First, select the motor type as synchronous via function code d0-00. Then, configure the synchronous motor’s basic parameters such as rated power (d0-01), rated voltage (d0-02), and rated current (d0-03). Next, set the electrical parameters including stator resistance (d0-15), direct-axis inductance (d0-16), quadrature-axis inductance (d0-17), and back EMF constant (d0-18). Additionally, set the motor’s identification current (d0-19) and initial angle (d0-20). After completing the parameter settings, perform motor parameter identification (d0-22) to ensure accuracy.

III. Pulse Input + Direction Input Frequency Setting and External Terminal Startup Configuration

To use pulse input + direction input for frequency setting and external terminal startup, users need to correctly wire the terminals and configure the relevant parameters.

Wiring Instructions

1. Pulse Input (PULS+ and PULS-): Connect the positive and negative terminals of the pulse signal to the drive’s PULS+ and PULS- terminals, respectively.
2. Direction Input (SIGN+ and SIGN-): Connect the positive and negative terminals of the direction signal to the drive’s SIGN+ and SIGN- terminals, respectively.
3. External Start Terminal: Depending on specific requirements, connect the external start signal to the corresponding multi-function input terminal, such as X1, X2, etc.

Parameter Settings

1. Function Code C0-22: Set to 2 to select pulse train position control pulse input mode.
2. Function Code b0-01: Set to 5 or 11 to choose the frequency setting method based on the pulse input channel.
3. Function Code b1-00: Set to 1 to select terminal control mode, enabling startup via external terminals.
4. Multi-function Terminal Settings: Use function codes C0-01 to C0-08 to configure the corresponding multi-function terminals for pulse input, direction input, and external startup functions.

IV. Fault Code Meaning Analysis and Resolution Methods

The GS100M drive provides detailed fault codes to help users quickly locate and resolve issues. Below are some common fault codes, their meanings, and resolution methods:

1. oC1 (Acceleration Overcurrent): Excessive current during acceleration. Possible causes include excessive torque boost, high starting frequency, and short acceleration time. Resolution methods include reducing torque boost, lowering the starting frequency, and extending the acceleration time.
2. oL2 (Motor Overload): Excessive motor load. Possible causes include heavy loads and improper motor parameter settings. Resolution methods include reducing the load and correctly setting parameters according to the motor nameplate.
3. ov1 (Acceleration Overvoltage): High voltage during acceleration. Possible causes include abnormal input voltage and large load inertia. Resolution methods include checking the grid voltage and using dynamic braking.
4. CtC (Current Detection Circuit Anomaly): Fault in the current detection circuit. Possible causes include abnormal control board and drive board connections and damaged current sensors. Resolution methods include checking and reinserting the cable and seeking service.

By carefully reading and understanding the user guide section of the GS100M manual, users can better master the drive’s operation, parameter settings, and fault handling methods, ensuring smooth and efficient drive operation.

I. Operation Panel Functions and Basic Settings

1. Operation Panel Function Introduction

The EASYDRIVE M200 inverter’s operation panel features a straightforward design, incorporating keys such as RUN, M-FUNC (multifunctional), STOP/RESET, PRG (program switch), ENTER, ▲/▼ (data modification), and ▼▼ (data bit switch). The LED display can show set frequency, output voltage, output current, and other parameters.

2. Restoring Factory Defaults

To restore the EASYDRIVE M200 inverter to its factory settings, you can follow these steps via the operation panel:

• Enter the parameter setting interface (PRG key).
• Locate the F0-01 parameter (Parameter Initialization).
• Set F0-01 to 1 and press ENTER to confirm.
• The inverter will automatically restart and revert to factory settings.

3. Password Setting and Removal

To protect the inverter settings, a user password can be set. The specific operations are as follows:

• Enter the parameter setting interface.
• Locate the F0-00 parameter (User Password).
• Set a non-zero digit as the password and press ENTER to confirm.
• To remove the password, set F0-00 to 0000.

4. Torque Boost, Cutoff Frequency, and Slip Frequency Compensation Settings

• Torque Boost Setting:
  • Enter the F1 parameter group and find F1-13 (Torque Boost).
  • Set the torque boost percentage (0.0% to 30.0%) according to the load condition.
• Cutoff Frequency Setting:
  • Locate F1-14 (Torque Boost Cutoff Frequency).
  • Set the cutoff frequency percentage (0.0% to 50.0%).
• Slip Frequency Compensation Setting:
  • Enter the F1 parameter group and find F1-15 (V/F Slip Frequency Compensation).
  • Set the slip frequency compensation percentage (0.0% to 200.0%).

II. Three-Wire Operation Control and External Potentiometer Settings

1. Three-Wire Operation Control

Three-wire operation control allows for forward, reverse, and stop control of the inverter through three terminals. The setup steps are as follows:

• Enter the F6 parameter group and find F6-09 (FWD/REV Terminal Control Mode).
• Set F6-09 to 2 or 3 to select the three-wire control mode.
• When wiring, connect the forward control terminal (e.g., DI1), reverse control terminal (e.g., DI2), and stop control terminal (e.g., DI3) to the corresponding function terminals, respectively.

2. External Potentiometer for Forward/Reverse and Speed Adjustment

An external potentiometer can be used for frequency setting on the inverter, enabling forward/reverse control and speed adjustment. The specific settings are as follows:

• Forward/Reverse Setting:
  • Enter the F1 parameter group and set F1-02 (Main Frequency Source A Selection) to AI1 or AI2.
  • When wiring, connect the center tap of the external potentiometer to the common terminal of the inverter (e.g., GND), and the other ends to AI1 or AI2 terminals, respectively.
  • Adjust the potentiometer resistance to achieve forward or reverse rotation.
• Speed Adjustment Setting:
  • Enter the F5 parameter group to set the input range of AI1 or AI2 (F5-00 to F5-03 or F5-05 to F5-08).
  • Wiring is the same as above; adjusting the potentiometer resistance will change the output frequency.

III. Fault Diagnosis and Handling

1. E-015 Fault (External Device Fault)

When the inverter displays the E-015 fault code, it indicates that the external device fault input terminal is closed. The solution is as follows:

• Check if the external device is functioning normally.
• Disconnect the external device fault input terminal and clear the fault.

2. Other Common Faults and Solutions

• E-01 Overcurrent During Acceleration:
  • Possible Causes: Too short acceleration time, excessive load inertia.
  • Solution: Extend the acceleration time, reduce the load inertia.
• E-02 Overcurrent During Deceleration:
  • Possible Causes: Too short deceleration time, large inertial load.
  • Solution: Extend the deceleration time, reduce the load inertia.
• E-07 Bus Undervoltage:
  • Possible Cause: Abnormal input voltage.
  • Solution: Check if the power supply voltage is normal.
• E-16 RS485 Communication Fault:
  • Possible Causes: Improper baud rate setting, serial port communication error.
  • Solution: Set the baud rate appropriately, check the communication cable and ensure the upper computer is working normally.

IV. Conclusion

The EASYDRIVE Inverter M200 User Manual provides a comprehensive operation guide, covering operation panel function introduction, basic settings, terminal control, external potentiometer settings, fault diagnosis, and handling. By reasonably setting parameters and correctly wiring, users can easily achieve various functions of the inverter, ensuring stable equipment operation. Meanwhile, understanding common faults and solutions helps users quickly locate and troubleshoot issues, improving equipment efficiency and reliability.